Product Description
Densen Customized CNC Motor Jaw Shaft Coupling, Industrial Equipment Flexible Coupling Wholesale
| Product Name | CHINAMFG customized CNC motor jaw shaft coupling, industrial equipment flexible coupling wholesale |
| DN mm | 12~160mm |
| Rated Torque | 25~25000 N·m |
| Allowable speed | 15300~1500 N·m |
| Material | 35CrMo/ZG270/45# steel/Aluminum alloy |
| Application | Widely used in metallurgy, mining, engineering and other fields. |
Product show
Company Information
HangZhou New CHINAMFG Casting and Forging Company is the sales company of HangZhou CHINAMFG Group of Companies. Features of New CHINAMFG simply summarized as below:
1. Trusted supplier of steel, iron & non-ferrous components;
2. Extensive documented quality program in place.
3. Castings, forgings, stampings, machining, welding & fabrication services.
4. 9 related factories, over 50 joint-venture sub-contractors.
5. 25+ years of manufacturing experiences, 10+ years of exporting experience
6. 100% of products sold to overseas customers.
7. 50% of customer base is forturne 500 companies.
Processing support
Casting Service:
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.
Forging Service:
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New CHINAMFG offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.
Stamping Service:
Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.
New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for CHINAMFG customers.
Welding & Fabrication Service:
Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding
New CHINAMFG offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients' requirement.
Machining Service:
Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.
New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components.
3rd Party Inspection:
New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors' self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment, visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available.
New CHINAMFG also designed as 3rd party inspection representative for several customers when their products made by other suppliers.
Application:
FAQQ1. Are you a manufacturer or a trader?
Manufacture, we have 5 own foundries, 4 in ZheJiang Province, 1 in ZHangZhoug Province
Q2. Do you have MOQ request?
1 pcs per order is ok with us , unless material is seldom used.
Q3. If I only have a sample,without drawings, can you quote then manufacture for me?
Just send us the sample, we would have the sample simulated and measured by professional equipment then issue formal drawings for
you , at the same time, we could help you optimize the design according to your demand and related processes' feasibility.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
How do you install and align a flexible coupling properly to ensure optimal performance?
Proper installation and alignment of a flexible coupling are essential to ensure its optimal performance and longevity. Incorrect installation can lead to premature wear, increased vibrations, and potential equipment failure. Below are the steps to install and align a flexible coupling properly:
1. Pre-Installation Inspection:
Before installation, inspect the flexible coupling and its components for any visible damage or defects. Check that the coupling's size and specifications match the application requirements. Ensure that the shafts and equipment connected to the coupling are clean and free from debris.
2. Shaft Preparation:
Prepare the shafts by removing any oil, grease, or contaminants from the surfaces that will come into contact with the coupling. Ensure that the shaft ends are smooth and free from burrs that could affect the fit of the coupling.
3. Coupling Hub Installation:
Slide the coupling hubs onto the shafts, ensuring they are positioned securely and evenly on each shaft. Use a lubricant recommended by the manufacturer to facilitate the installation and ensure a proper fit.
4. Alignment:
Proper alignment is critical for the performance and longevity of the flexible coupling. Align the shafts by checking both angular and parallel misalignment. Utilize precision alignment tools, such as dial indicators or laser alignment systems, to achieve accurate alignment. Follow the manufacturer's alignment specifications and tolerance limits.
5. Tightening Fasteners:
Once the shafts are properly aligned, tighten the coupling's fasteners to the manufacturer's recommended torque values. Gradually tighten the fasteners in a cross pattern to ensure even distribution of the load on the coupling hubs. Avoid over-tightening, as it may cause distortion or damage to the coupling.
6. Run-Out Check:
After installation, perform a run-out check to verify that the coupling's rotating components are balanced and aligned. Excessive run-out can lead to vibrations and reduce the coupling's performance. If significant run-out is detected, recheck the alignment and address any issues that may be causing it.
7. Lubrication:
Ensure that the flexible coupling is adequately lubricated, following the manufacturer's recommendations. Proper lubrication reduces friction and wear, enhancing the coupling's efficiency and reliability.
8. Periodic Inspection and Maintenance:
Regularly inspect the flexible coupling for signs of wear, misalignment, or damage. Address any issues promptly to prevent further problems. Depending on the coupling type and application, scheduled maintenance may include re-greasing, re-alignment, or replacing worn components.
Summary:
Proper installation and alignment are crucial for ensuring the optimal performance and longevity of a flexible coupling. Following the manufacturer's guidelines, inspecting the components, achieving accurate alignment, and using the appropriate lubrication are key steps in the installation process. Regular inspection and maintenance help to identify and address potential issues, ensuring the coupling continues to operate smoothly and efficiently in the mechanical system.
Can flexible couplings accommodate both radial and axial loads simultaneously?
Yes, flexible couplings are designed to accommodate both radial and axial loads simultaneously, making them versatile for various mechanical systems. The ability to handle these loads is one of the key advantages of using flexible couplings in power transmission applications. Here's how they manage both types of loads:
- Radial Loads: Radial loads act perpendicular to the shaft's axis and can arise from forces that are not in line with the shaft, such as belt tension or bearing loads. Flexible couplings can handle radial loads due to their flexibility and ability to bend or deform slightly, redistributing the radial forces and minimizing the impact on the connected equipment.
- Axial Loads: Axial loads act along the shaft's axis and are common in applications with thrust forces or axial movements. Flexible couplings can accommodate axial loads through their axial flexibility, allowing slight axial displacement without transmitting excessive forces to the connected components.
- Angular Misalignment: Besides radial and axial loads, flexible couplings can also handle angular misalignment between the shafts. Angular misalignment occurs when the shafts are not perfectly aligned, and flexible couplings can compensate for this misalignment, reducing wear and stress on the connected machinery.
By accommodating both radial and axial loads, flexible couplings help prevent premature wear, reduce the risk of equipment damage, and contribute to smoother and more efficient power transmission. When selecting a flexible coupling for an application, it is essential to consider the expected radial and axial loads, as well as the required level of misalignment compensation to ensure optimal performance and longevity of the coupling and the connected equipment.
What are the differences between elastomeric and metallic flexible coupling designs?
Elastomeric and metallic flexible couplings are two distinct designs used to transmit torque and accommodate misalignment in mechanical systems. Each type offers unique characteristics and advantages, making them suitable for different applications.
Elastomeric Flexible Couplings:
Elastomeric flexible couplings, also known as flexible or jaw couplings, employ an elastomeric material (rubber or similar) as the flexible element. The elastomer is typically molded between two hubs, and it acts as the connector between the driving and driven shafts. The key differences and characteristics of elastomeric couplings include:
- Misalignment Compensation: Elastomeric couplings are designed to handle moderate levels of angular, parallel, and axial misalignment. The elastomeric material flexes to accommodate the misalignment while transmitting torque between the shafts.
- Vibration Damping: The elastomeric material in these couplings offers excellent vibration dampening properties, reducing the transmission of vibrations from one shaft to another. This feature helps protect connected equipment from excessive vibrations and enhances system reliability.
- Shock Load Absorption: Elastomeric couplings can absorb and dampen shock loads, protecting the system from sudden impacts or overloads.
- Cost-Effective: Elastomeric couplings are generally more cost-effective compared to metallic couplings, making them a popular choice for various industrial applications.
- Simple Design and Installation: Elastomeric couplings often have a straightforward design, allowing for easy installation and maintenance.
- Lower Torque Capacity: These couplings have a lower torque capacity compared to metallic couplings, making them suitable for applications with moderate torque requirements.
- Common Applications: Elastomeric couplings are commonly used in pumps, compressors, fans, conveyors, and other applications that require moderate torque transmission and misalignment compensation.
Metallic Flexible Couplings:
Metallic flexible couplings use metal components (such as steel, stainless steel, or aluminum) to connect the driving and driven shafts. The metallic designs can vary significantly depending on the type of metallic coupling, but some general characteristics include:
- High Torque Capacity: Metallic couplings have higher torque transmission capabilities compared to elastomeric couplings. They are well-suited for applications requiring high torque handling.
- Misalignment Compensation: Depending on the design, some metallic couplings can accommodate minimal misalignment, but they are generally not as flexible as elastomeric couplings in this regard.
- Stiffer Construction: Metallic couplings are generally stiffer than elastomeric couplings, offering less vibration dampening but higher torsional stiffness.
- Compact Design: Metallic couplings can have a more compact design, making them suitable for applications with limited space.
- Higher Precision: Metallic couplings often offer higher precision and concentricity, resulting in better shaft alignment.
- Higher Cost: Metallic couplings are typically more expensive than elastomeric couplings due to their construction and higher torque capacity.
- Common Applications: Metallic couplings are commonly used in high-speed machinery, precision equipment, robotics, and applications with high torque requirements.
Summary:
In summary, the main differences between elastomeric and metallic flexible coupling designs lie in their flexibility, torque capacity, vibration dampening, cost, and applications. Elastomeric couplings are suitable for applications with moderate torque, misalignment compensation, and vibration dampening requirements. On the other hand, metallic couplings are chosen for applications with higher torque and precision requirements, where flexibility and vibration dampening are less critical.
editor by CX 2024-04-15
China Best Sales Sintered Alloy Iron/Copper-Iron CNC Machinery Auto Car Motorcycle Electrical Tools Textile Engine Gearbox Transmission Reducer Flexible Shaft Jaw Coupling
Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer's requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don't even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
| Place of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould type: | Tungsten steel |
| Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Small home appliances,Lockset,Electric tool, automobile, |
| Brand Name: | OEM SERVICE |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Can flexible couplings accommodate variable operating conditions and loads?
Yes, flexible couplings are designed to accommodate variable operating conditions and loads in mechanical systems. They offer several features that allow them to adapt to changing conditions and handle different loads effectively. Below are the reasons why flexible couplings are well-suited for such applications:
Misalignment Compensation: Flexible couplings can handle misalignment between shafts, including angular, parallel, and axial misalignment. This capability allows them to accommodate slight shifts in shaft positions that may occur due to thermal expansion, vibration, or other factors, ensuring smooth operation even in changing conditions.
Shock and Vibration Absorption: Flexible couplings can dampen shocks and vibrations that result from sudden changes in load or operating conditions. The flexible element in the coupling acts as a buffer, absorbing and reducing the impact of sudden loads or transient forces, protecting connected equipment and increasing system reliability.
Variable Load Capacity: Flexible couplings come in various designs and materials, each with its load capacity range. Manufacturers provide different coupling models with varying load capacities to accommodate different applications. Properly selecting the right coupling for the specific load conditions ensures reliable power transmission even under varying loads.
Compensation for Thermal Expansion: Temperature changes can cause thermal expansion in mechanical systems, leading to shaft misalignment. Flexible couplings can handle the resulting misalignment, compensating for thermal expansion and ensuring continuous and smooth power transmission.
Torsional Stiffness: Flexible couplings are designed with a balance between flexibility and torsional stiffness. This property allows them to adapt to variable loads while still providing the necessary rigidity for efficient power transmission.
Durable Materials and Designs: Manufacturers produce flexible couplings from durable materials like stainless steel, aluminum, or engineered elastomers. These materials ensure that the couplings can withstand varying operating conditions, including temperature fluctuations, harsh environments, and high loads.
Dynamic Behavior: Flexible couplings have a dynamic behavior that enables them to operate smoothly and efficiently under changing loads and speeds. They can handle variations in rotational speed and torque while maintaining consistent performance.
Application Flexibility: Flexible couplings find applications in a wide range of industries, from automotive and aerospace to industrial and marine. Their versatility allows them to accommodate variable operating conditions and loads in different systems.
Summary: Flexible couplings are well-suited for applications with variable operating conditions and loads. Their ability to compensate for misalignment, absorb shocks and vibrations, and handle thermal expansion make them reliable components in mechanical systems. The availability of various coupling designs and materials allows for the selection of the appropriate coupling based on the specific application requirements, ensuring optimal performance and longevity in variable conditions.
Can flexible couplings be used in power generation equipment, such as turbines and generators?
Yes, flexible couplings are commonly used in power generation equipment, including turbines and generators. These critical components of power generation systems require reliable and efficient shaft connections to transfer power from the prime mover (e.g., steam turbine, gas turbine, or internal combustion engine) to the electricity generator.
Flexible couplings play a vital role in power generation equipment for the following reasons:
- Misalignment Compensation: Power generation machinery often experiences misalignment due to factors like thermal expansion, settling, and foundation shifts. Flexible couplings can accommodate these misalignments, reducing the stress on shafts and minimizing wear on connected components.
- Vibration Dampening: Turbines and generators can generate significant vibrations during operation. Flexible couplings help dampen these vibrations, reducing the risk of resonance and excessive mechanical stress on the system.
- Torsional Shock Absorption: Power generation equipment may encounter torsional shocks during startup and shutdown processes. Flexible couplings can absorb and dissipate these shocks, protecting the entire drivetrain from damage.
- Isolation of High Torque Loads: Some power generation systems may have torque fluctuations during operation. Flexible couplings can isolate these fluctuations, preventing them from propagating to other components.
- Electrical Isolation: In certain cases, flexible couplings with non-metallic elements can provide electrical isolation, preventing the transmission of electrical currents between shafts.
Power generation applications impose specific requirements on flexible couplings, such as high torque capacity, robust construction, and resistance to environmental factors like temperature and humidity. Different types of flexible couplings, including elastomeric, metallic, and composite couplings, are available to meet the varying demands of power generation equipment.
When selecting a flexible coupling for power generation equipment, engineers must consider factors such as the type of prime mover, torque and speed requirements, operating conditions, and the specific application's environmental challenges. Consulting with coupling manufacturers and following their engineering recommendations can help ensure the appropriate coupling is chosen for each power generation system.
How does a flexible coupling impact the overall reliability of connected equipment?
A flexible coupling significantly impacts the overall reliability of connected equipment in several ways:
- Misalignment Compensation: Flexible couplings can accommodate both angular and parallel misalignment between connected shafts. By allowing for misalignment, the coupling reduces the stress and wear on bearings, seals, and other rotating components. This feature prevents premature failure of these components, contributing to improved reliability and extended equipment lifespan.
- Vibration Damping: Flexible couplings possess inherent damping properties due to their elastomeric or flexible elements. These elements absorb and dissipate vibrations generated during the operation of machinery. By dampening vibrations, the coupling protects the connected equipment from excessive oscillations, reducing fatigue and preventing mechanical failures. This enhanced vibration control increases the reliability of the system.
- Shock Load Absorption: In applications with sudden load variations or shock loads, such as in heavy machinery or high-speed equipment, a flexible coupling acts as a shock absorber. It can absorb and dissipate the impact energy, protecting the machinery from damage caused by sudden loads. The ability to absorb shock loads contributes to the overall reliability of the connected equipment.
- Reduced Wear and Tear: The flexibility of the coupling minimizes stress and wear on rotating equipment. It allows for slight movements and misalignments, reducing friction and stress on bearings and other critical components. This reduction in wear and tear lowers the frequency of maintenance and replacement, increasing the overall reliability of the equipment.
- Compensation for Thermal Expansion: Temperature changes in machinery can lead to thermal expansion or contraction of shafts. A flexible coupling can compensate for these thermal effects, ensuring that the machinery remains properly aligned even as temperature conditions fluctuate. This compensation prevents binding and misalignment, promoting reliable performance.
- Protection Against Overloads: Flexible couplings help protect connected equipment from overloads and torsional vibrations. They act as a mechanical fuse, disconnecting the driveline when an overload occurs, thus preventing damage to expensive machinery. This safety feature enhances the overall reliability and reduces the risk of catastrophic failures.
- Easy Maintenance and Alignment: Flexible couplings are designed for easy installation and alignment. This feature simplifies maintenance procedures, making it easier to inspect and replace couplings when necessary. Properly aligned couplings lead to improved equipment performance and longevity, enhancing overall reliability.
By compensating for misalignment, damping vibrations, absorbing shock loads, reducing wear and tear, and providing other protective features, a flexible coupling significantly improves the reliability of connected equipment. It extends the lifespan of critical components, minimizes downtime, and ensures smooth and efficient operation, making it a valuable component in various industrial applications.
editor by CX 2024-04-03
China best CNC Aluminum Elastic Rubber Spider Jaw Shaft Coupler GF14*22 20*25 25*30 40*50 Shaft Flexible Coupling Ball Screw Plum Coupling
Product Description
Product Description
Coupling Deatails
Name: High precision plum blossom
coupling Model: LM-Material: Aviation Aluminum Alloy
Working temperature: -40 ° C ~ 100 ° C
Support customization: Factory direct sales support customization.
Features:
1.Intermediate Elastomer Connection-Absorbs vibration, compensates for radial, angular, and axial 2.misalignment
3.Oil resistance and electrical insulation
4.Clockwise and counterclockwise rotation characteristics are identical-there are 3 different hardness 5.elastomer
6.Fixation by clamping screw.
|
Model parameter |
ΦD |
L |
LF |
LP |
F |
M |
Tightening screw torque |
|
(N.M) |
|||||||
|
GF-14X22 |
14 |
22 |
14.3 |
6.6 |
3.8 |
M 3 |
0.7 |
|
GF-20X25 |
20 |
25 |
16.7 |
8.6 |
4 |
M 3 |
0.7 |
|
GF-20X30 |
20 |
30 |
19.25 |
8.6 |
5.3 |
M 4 |
1.7 |
|
GF-25X30 |
25 |
30 |
20.82 |
11.6 |
5.6 |
M 4 |
1.7 |
|
GF-25X34 |
25 |
34 |
22.82 |
11.6 |
5.6 |
M 4 |
1.7 |
|
GF-30X35 |
30 |
35 |
23 |
11.5 |
5.75 |
M 4 |
1.7 |
|
GF-30X40 |
30 |
40 |
25.6 |
11.5 |
10 |
M 4 |
1.7 |
|
GF-40X50 |
40 |
50 |
32.1 |
14.5 |
10 |
M 5 |
4 |
|
GF-40X55 |
40 |
55 |
34.5 |
14.5 |
10 |
M 5 |
4 |
|
GF-40X66 |
40 |
66 |
40 |
14.5 |
12.75 |
M 5 |
4 |
|
GF-55X49 |
55 |
49 |
32 |
16.1 |
13.5 |
M 6 |
8.4 |
|
GF-55X78 |
55 |
78 |
46.4 |
16.1 |
15.5 |
M 6 |
8.4 |
|
GF-65X80 |
65 |
80 |
48.5 |
17.3 |
18.1 |
M 8 |
10.5 |
|
GF-65X90 |
65 |
90 |
53.5 |
17.3 |
18.1 |
M 8 |
10.5 |
Product Parameters
Detailed Photos
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What are the temperature and environmental limitations of flexible couplings?
Flexible couplings are designed to operate within certain temperature and environmental limitations to ensure optimal performance and longevity. The specific limitations may vary depending on the type and material of the coupling. Here are the general considerations:
- Temperature Range: The temperature range in which a flexible coupling can operate is crucial. High temperatures can affect the material properties, leading to reduced flexibility and potential failure. Low temperatures can cause the material to become brittle and lose its ability to accommodate misalignment. It's essential to choose a coupling suitable for the intended temperature range of the application.
- Corrosive Environments: In environments with corrosive substances, such as acids, chemicals, or saltwater, it is essential to select a flexible coupling made of materials that are resistant to corrosion. Stainless steel and certain polymers are commonly used in such environments to prevent degradation and maintain the coupling's integrity.
- Hygienic Environments: For applications in food processing, pharmaceuticals, or cleanrooms, hygienic design is critical. Flexible couplings used in these environments should be easy to clean, made of materials that are non-toxic and resistant to contamination, and free from crevices or pockets where debris can accumulate.
- Explosive or Hazardous Atmospheres: In environments where explosive or hazardous gases, vapors, or dust are present, flexible couplings with anti-static properties or explosion-proof certifications may be necessary to prevent the risk of ignition and ensure safety.
- Outdoor Applications: For outdoor installations, flexible couplings should be able to withstand exposure to weather conditions, UV radiation, and temperature fluctuations. Couplings with weather-resistant properties are suitable for such applications.
- High-Speed Applications: In high-speed applications, the centrifugal forces on the flexible coupling increase with rotational speed. Couplings designed for high-speed applications should be balanced to minimize vibrations and ensure smooth operation.
- Shock and Impact Loads: Flexible couplings used in applications with significant shock or impact loads should have the ability to dampen and absorb these forces to protect connected equipment from damage.
- Continuous vs. Intermittent Duty: Some flexible couplings are designed for continuous-duty applications, while others are suitable for intermittent duty or start-stop operations. The coupling's design and material should match the specific duty cycle requirements.
It is essential to consult with the coupling manufacturer or supplier to understand the temperature and environmental limitations of a specific coupling model. Proper selection and application of flexible couplings within their defined limitations contribute to reliable and efficient performance in various industrial and mechanical systems.
Can flexible couplings be used in the aerospace industry for critical applications?
Flexible couplings can be used in the aerospace industry for certain critical applications, but their usage is limited and carefully considered due to the stringent requirements and safety standards in the aerospace field. Here are some key points to consider:
- Specific Applications: In the aerospace industry, flexible couplings are primarily used in non-flight-critical systems or non-safety-critical applications. They are commonly found in auxiliary equipment, ground support systems, and non-flight propulsion systems.
- Weight and Space Constraints: Weight and space are crucial factors in aerospace applications. Flexible couplings must be lightweight and compact to minimize the impact on the overall weight and size of the aircraft or spacecraft.
- High Reliability Requirements: Aerospace systems demand high reliability and fault tolerance. Flexible couplings used in critical applications must meet stringent reliability standards and undergo rigorous testing and certification to ensure their performance under extreme conditions.
- Material Selection: Aerospace-grade materials are necessary to withstand the demanding environment of aerospace applications. These materials should have high strength-to-weight ratios, corrosion resistance, and excellent mechanical properties to handle the stresses and forces experienced during operation.
- Certifications: Flexible couplings used in the aerospace industry must adhere to specific certifications and standards, such as those set by organizations like the Federal Aviation Administration (FAA) in the United States or the European Union Aviation Safety Agency (EASA) in Europe.
- Redundancy and Safety Measures: In critical systems, redundancy and safety measures are paramount. Flexible couplings used in aerospace applications must be designed with redundancy features to ensure the system's continued functionality in the event of a failure.
- Temperature and Environmental Considerations: Aerospace systems experience a wide range of temperatures and environmental conditions. Flexible couplings must be able to operate reliably in extreme temperatures, high altitudes, and other challenging environments encountered during flight or space missions.
While flexible couplings have their place in certain aerospace applications, flight-critical and safety-critical systems typically rely on rigid, precision-engineered couplings. These rigid couplings offer higher levels of torque transmission and precision but require careful alignment and installation.
Ultimately, the selection of flexible couplings for aerospace applications must undergo a thorough engineering evaluation and be approved by the relevant regulatory authorities to ensure the highest level of safety and performance in critical aerospace systems.
What role does a flexible coupling play in reducing downtime and maintenance costs?
A flexible coupling plays a significant role in reducing downtime and maintenance costs in industrial machinery and rotating equipment. Here are the key ways in which flexible couplings contribute to these benefits:
- Misalignment Compensation: One of the primary functions of a flexible coupling is to accommodate misalignment between two connected shafts. Misalignment can occur due to various factors such as thermal expansion, foundation settling, or manufacturing tolerances. By allowing for misalignment, flexible couplings reduce the transmission of harmful forces and stresses to connected components, minimizing wear and preventing premature failures that could lead to costly downtime and repairs.
- Vibration Damping: Flexible couplings have inherent damping properties due to the elastomeric or flexible elements they incorporate. These elements absorb and dissipate vibration and shock loads that may arise from the operation of rotating machinery. By dampening vibrations, flexible couplings protect the connected equipment from excessive wear and fatigue, extending their service life and reducing the need for frequent maintenance or replacement.
- Shock Load Absorption: In applications where sudden loads or shocks are common, such as in heavy machinery or high-speed equipment, flexible couplings act as shock absorbers. They can absorb and dissipate the impact energy, preventing damage to the machinery and minimizing downtime caused by unexpected failures or breakdowns.
- Easy Installation and Alignment: Flexible couplings are designed for ease of installation and alignment. Unlike rigid couplings that require precise shaft alignment, flexible couplings can tolerate some degree of misalignment during installation. This feature simplifies the setup process, reduces installation time, and lowers the risk of misalignment-related issues, ultimately minimizing downtime during initial installation or replacement of couplings.
- Reduced Maintenance Frequency: The ability of flexible couplings to handle misalignment and dampen vibrations results in reduced wear on bearings, seals, and other connected components. Consequently, the frequency of maintenance intervals can be extended, reducing the need for frequent inspections and component replacements. This directly translates to lower maintenance costs and less downtime for maintenance tasks.
- Equipment Protection: By reducing the transmission of shock loads and vibrations, flexible couplings act as protective barriers for connected equipment. They help prevent catastrophic failures and subsequent damage to expensive machinery, avoiding unplanned shutdowns and costly repairs.
Overall, flexible couplings are critical components that improve the reliability and longevity of rotating equipment. Their ability to handle misalignment, dampen vibrations, and protect against shock loads contributes to reduced downtime, lower maintenance costs, and increased productivity in industrial applications.
editor by CX 2024-03-26
China best Sintered Alloy Iron/Copper-Iron CNC Machinery Auto Car Motorcycle Electrical Tools Textile Engine Gearbox Transmission Reducer Flexible Shaft Jaw Coupling
Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer's requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don't even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
| Place of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould type: | Tungsten steel |
| Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Small home appliances,Lockset,Electric tool, automobile, |
| Brand Name: | OEM SERVICE |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
How does a flexible coupling help in power transmission efficiency?
Flexible couplings play a crucial role in improving power transmission efficiency in various mechanical systems. Here are the ways in which flexible couplings contribute to enhanced efficiency:
- Misalignment Compensation: In real-world applications, it is challenging to achieve perfect alignment between shafts due to manufacturing tolerances, thermal expansion, or external forces. Flexible couplings can accommodate both angular and parallel misalignments between the driving and driven shafts. By doing so, they ensure that the torque is transmitted smoothly and efficiently despite misalignment, reducing power losses due to misaligned shafts.
- Vibration Damping: Vibrations in mechanical systems can lead to energy losses and premature wear of components. Flexible couplings with vibration-damping properties can absorb and dampen vibrations generated during operation. By reducing the transmission of vibrations, these couplings help to maintain power transmission efficiency and extend the lifespan of connected equipment.
- Shock Load Absorption: During start-up or sudden changes in operating conditions, equipment may experience shock loads. Flexible couplings are designed to absorb and cushion these shock loads, preventing sudden impacts on the system. By minimizing the shock load's effect, flexible couplings contribute to smoother power transmission and reduced stress on components.
- Torsional Stiffness: While flexible couplings allow for misalignment compensation, they still exhibit a certain degree of torsional stiffness. This stiffness ensures that the majority of the torque is efficiently transmitted from the driving to the driven shaft, minimizing power losses due to deformation or bending of the coupling.
- Reduced Friction and Wear: Flexible couplings typically have a simple design with fewer moving parts. This simplicity leads to reduced friction and wear compared to more complex coupling types. Lower friction means less energy dissipation, resulting in improved power transmission efficiency.
- Compatibility with Various Applications: Flexible couplings come in a wide range of designs and materials to suit different applications. Whether it's high-speed machinery, heavy-duty equipment, or precision systems, there are flexible coupling options optimized for each use case. Selecting the appropriate coupling for the specific application ensures efficient power transmission.
In summary, flexible couplings enhance power transmission efficiency by compensating for misalignment, damping vibrations, absorbing shock loads, providing torsional stiffness, reducing friction and wear, and offering compatibility with diverse applications. The combination of these features contributes to improved overall system efficiency and helps optimize the performance of mechanical systems.
What are the factors influencing the thermal performance of a flexible coupling?
The thermal performance of a flexible coupling can be influenced by several factors, including:
- Material Composition: The material used in the construction of the flexible coupling can impact its thermal performance. Different materials have varying thermal conductivity and heat resistance properties, which can affect how well the coupling dissipates heat generated during operation.
- Operating Speed: The rotational speed of the flexible coupling can influence its thermal behavior. Higher speeds can result in increased friction, leading to more heat generation. Couplings designed for high-speed applications often incorporate features to manage and dissipate heat effectively.
- Power Transmission: The amount of power transmitted through the flexible coupling plays a role in its thermal performance. Higher power levels can lead to increased heat generation, and the coupling must be designed to handle and dissipate this heat without compromising its integrity.
- Environmental Conditions: The ambient temperature and surrounding environment can impact the thermal performance of the flexible coupling. In high-temperature environments, the coupling may need to dissipate heat more efficiently to avoid overheating.
- Lubrication: Proper lubrication is essential for managing friction and heat generation within the coupling. Insufficient or inappropriate lubrication can lead to increased wear and heat buildup.
- Design and Geometry: The design and geometry of the flexible coupling can influence its thermal performance. Some coupling designs incorporate features such as cooling fins, ventilation, or heat sinks to enhance heat dissipation.
- Load Distribution: The distribution of loads across the flexible coupling can affect how heat is generated and dissipated. Proper load distribution helps prevent localized heating and reduces the risk of thermal issues.
Manufacturers consider these factors during the design and selection of flexible couplings to ensure they can handle the thermal demands of specific applications. Proper application and maintenance of the flexible coupling are also essential for optimizing its thermal performance and overall efficiency.
How does a flexible coupling protect connected equipment from shock loads and vibrations?
Flexible couplings play a crucial role in protecting connected equipment from shock loads and vibrations by providing damping and isolation capabilities. When machines or mechanical systems experience sudden shock loads or vibrations, the flexible coupling acts as a buffer, absorbing and dissipating the impact, thereby reducing the transmitted forces and protecting the equipment. Here's how flexible couplings achieve this:
- Damping of Vibrations: Flexible couplings are often made from materials that exhibit damping properties. When vibrations are transmitted through the shafts, the flexible coupling's material can absorb a portion of the vibrational energy, converting it into heat. This dissipation of energy helps reduce the amplitude of the vibrations and prevents them from propagating further into the connected equipment.
- Vibration Isolation: In addition to damping vibrations, flexible couplings also offer a degree of vibration isolation. They are designed to decouple the two shafts, which means that vibrations occurring on one shaft are not directly transmitted to the other shaft. This isolation effect prevents vibrations from propagating across the entire system and minimizes the impact on sensitive equipment or nearby components.
- Shock Absorption: When the connected machinery experiences sudden shock loads, such as during a startup or abrupt changes in load, the flexible coupling can act as a shock absorber. The coupling's design allows it to deform slightly under the impact, absorbing and distributing the shock energy. This prevents the shock from being directly transferred to the connected equipment, reducing the risk of damage or premature wear.
- Misalignment Compensation: Flexible couplings are capable of compensating for misalignment between the shafts. Misalignment can lead to additional stresses and vibrations in the system. By allowing for some degree of angular, parallel, and axial misalignment, the flexible coupling reduces the forces transmitted to the connected equipment and the supporting structures.
- Reduction of Resonance Effects: Resonance is a phenomenon that occurs when the natural frequency of a system matches the frequency of external vibrations, leading to amplified vibrations. Flexible couplings can help avoid resonance effects by altering the system's natural frequency and providing some level of flexibility that damps the resonance response.
By incorporating a flexible coupling into the drivetrain or power transmission system, equipment manufacturers and operators can significantly improve the reliability and longevity of connected machinery. The coupling's ability to dampen vibrations, isolate shocks, and compensate for misalignment contributes to a smoother and more stable operation, reducing maintenance requirements and enhancing overall system performance.
In summary, flexible couplings act as protective elements, shielding connected equipment from shock loads and vibrations. Their ability to dampen vibrations, isolate shocks, and compensate for misalignment contributes to a smoother and more reliable operation of various mechanical systems.
editor by CX 2023-10-06
China OEM CNC Spider Jaw Coupling Diameter 20 Length 30high Precision Plum Flexible Shaft Couplings
Product Description
Product Description
DO NOT worry about PRICE, we are manufacturer.
DO NOT worry about QUALITY, we have 16 years experience.
DO NOT worry about AFTER-SALES, we are 24 hours online.
Features :
1. The main body is made of high strength aluminum alloy
2. Zero backlash, suitable for forward and reverse rotation
3.Colloid is made of polyurethane, which has good wear resistance
4.Oil resistance and electrical insulation, the middle elasticbody can absorb vibration
5. Compensate radial, angular and axial deviations
6. Removable design for easy installation
7. Tightening method of positioning screw
Suitable for a wide range of devices
CNC lathes Optical inspection equipment
Module slider Servo motor
Company Profile
Certifications
Packaging & Shipping
All products will be well packed with standard export wooden case or
cartons.
Shafts packed with paper tube or plastic bag;
Linear guideways or lead screwswrapped with film or plastic bag;
Guarantee well protected against dampness,moisture, rust and shock.
Our Advantages
FAQ
Q1: Do you have a catalogue? Can you send me the catalogue to have a check of all your products?
A: Yes , We have product catalogue.Please contact us on line or send an Email to sending the catalogue.
Q2: I can't find the product on your catalogue, can you make this product for me?
A: Our catalogue shows most of our products,but not all.So just let us know what product do you need.
Q3 : Can you make customized products and customized packing?
A: Yes.We made a lot of customized products for our customer before.And we have many moulds for our customers already.About customized packing,we can put your Logo or other info on the packing.There is no problem.Just have to point out that ,it will cause some additional cost.
Q4: Can you provide samples ? Are the samples free ?
A: Yes,we can provide samples.Normally,we provide 1-2pcs free samples for test or quality checking.But you have to pay for the shipping cos.If you need many items, or need more qty for each item,we will charge for the samples.
Any requirements or question,Welcome to "Send" us an e-mail Now!
It's our great honor to do services for you! You also can get the FREE SAMPLES soon.
What are the key features to look for when purchasing a flexible coupling?
When purchasing a flexible coupling, several key features should be considered to ensure it meets the specific requirements of the application and provides reliable performance. The following are the key features to look for:
- 1. Type of Coupling: There are different types of flexible couplings available, such as jaw couplings, beam couplings, bellows couplings, disc couplings, and more. Each type has its advantages and limitations, so choosing the right type depends on factors like misalignment compensation needed, torque capacity, and application requirements.
- 2. Material: The material of the coupling is crucial for its durability and performance. Common materials include stainless steel, aluminum, steel, and various elastomers. Select a material that can withstand the environmental conditions, loads, and temperature ranges of the application.
- 3. Size and Dimensions: Ensure that the coupling's size and dimensions match the shaft sizes and available space in the system. Oversized or undersized couplings may lead to inefficiencies, misalignment, and reduced performance.
- 4. Torque Rating: Consider the maximum torque the coupling can handle to ensure it can transmit the required power without failure or damage.
- 5. Speed Rating: Check the coupling's maximum rotational speed capability to ensure it can handle the desired operating speed without issues.
- 6. Misalignment Compensation: Different couplings offer varying degrees of misalignment compensation, such as angular, parallel, and axial misalignment. Choose a coupling that can accommodate the expected misalignments in the system.
- 7. Backlash: For precision applications, consider couplings with minimal or zero-backlash to prevent motion inaccuracies and ensure precise positioning.
- 8. Operating Environment: Assess the environmental conditions, including temperature, humidity, dust, and chemical exposure, and select a coupling with suitable resistance to these factors.
- 9. Maintenance: Decide whether maintenance-free couplings or those requiring periodic lubrication align better with the application's requirements and maintenance schedule.
- 10. Electrical Isolation: If required, choose couplings with electrical isolation features to prevent current flow between connected shafts.
- 11. Dynamic Behavior: Evaluate the coupling's dynamic performance, including resonance and damping characteristics, to ensure smooth operation under various loads and speeds.
- 12. Application Compatibility: Verify that the selected coupling is suitable for the specific application, such as pumps, compressors, robotics, automation, or other industrial processes.
Summary: When purchasing a flexible coupling, consider factors such as the type of coupling, material, size, torque rating, speed rating, misalignment compensation, backlash, operating environment, maintenance, electrical isolation, dynamic behavior, and application compatibility. Careful consideration of these features will ensure that the coupling meets the demands of the application, provides reliable performance, and contributes to the overall efficiency of the mechanical system.
Can flexible couplings be used in the aerospace industry for critical applications?
Flexible couplings can be used in the aerospace industry for certain critical applications, but their usage is limited and carefully considered due to the stringent requirements and safety standards in the aerospace field. Here are some key points to consider:
- Specific Applications: In the aerospace industry, flexible couplings are primarily used in non-flight-critical systems or non-safety-critical applications. They are commonly found in auxiliary equipment, ground support systems, and non-flight propulsion systems.
- Weight and Space Constraints: Weight and space are crucial factors in aerospace applications. Flexible couplings must be lightweight and compact to minimize the impact on the overall weight and size of the aircraft or spacecraft.
- High Reliability Requirements: Aerospace systems demand high reliability and fault tolerance. Flexible couplings used in critical applications must meet stringent reliability standards and undergo rigorous testing and certification to ensure their performance under extreme conditions.
- Material Selection: Aerospace-grade materials are necessary to withstand the demanding environment of aerospace applications. These materials should have high strength-to-weight ratios, corrosion resistance, and excellent mechanical properties to handle the stresses and forces experienced during operation.
- Certifications: Flexible couplings used in the aerospace industry must adhere to specific certifications and standards, such as those set by organizations like the Federal Aviation Administration (FAA) in the United States or the European Union Aviation Safety Agency (EASA) in Europe.
- Redundancy and Safety Measures: In critical systems, redundancy and safety measures are paramount. Flexible couplings used in aerospace applications must be designed with redundancy features to ensure the system's continued functionality in the event of a failure.
- Temperature and Environmental Considerations: Aerospace systems experience a wide range of temperatures and environmental conditions. Flexible couplings must be able to operate reliably in extreme temperatures, high altitudes, and other challenging environments encountered during flight or space missions.
While flexible couplings have their place in certain aerospace applications, flight-critical and safety-critical systems typically rely on rigid, precision-engineered couplings. These rigid couplings offer higher levels of torque transmission and precision but require careful alignment and installation.
Ultimately, the selection of flexible couplings for aerospace applications must undergo a thorough engineering evaluation and be approved by the relevant regulatory authorities to ensure the highest level of safety and performance in critical aerospace systems.
How does a flexible coupling handle angular, parallel, and axial misalignment?
A flexible coupling is designed to accommodate various types of misalignment between two rotating shafts: angular misalignment, parallel misalignment, and axial misalignment. The flexibility of the coupling allows it to maintain a connection between the shafts while compensating for these misalignment types. Here's how a flexible coupling handles each type of misalignment:
- Angular Misalignment: Angular misalignment occurs when the axes of the two shafts are not collinear and form an angle with each other. Flexible couplings can handle angular misalignment by incorporating an element that can flex and bend. One common design is the "spider" or "jaw" element, which consists of elastomeric materials. As the shafts are misaligned, the elastomeric element can deform slightly, allowing the coupling to accommodate the angular offset between the shafts while still transmitting torque.
- Parallel Misalignment: Parallel misalignment, also known as offset misalignment, occurs when the axes of the two shafts are parallel but not perfectly aligned with each other. Flexible couplings can handle parallel misalignment through the same elastomeric element. The flexible nature of the element enables it to shift and adjust to the offset between the shafts, ensuring continuous power transmission while minimizing additional stresses on the machinery.
- Axial Misalignment: Axial misalignment, also called end-play misalignment, occurs when the two shafts move closer together or farther apart along their common axis. Flexible couplings can handle axial misalignment through specific designs that allow limited axial movement. For instance, some couplings use slotted holes or a floating member that permits axial displacement while maintaining the connection between the shafts.
By providing the capability to handle angular, parallel, and axial misalignment, flexible couplings offer several advantages for power transmission systems:
- They help to prevent premature wear and damage to the connected equipment, reducing maintenance and replacement costs.
- They minimize vibration and shock loads, enhancing the overall smoothness and reliability of the machinery.
- They reduce the risk of equipment failure due to misalignment-induced stresses, improving the system's operational life.
- They allow for easier installation and alignment adjustments, saving time and effort during setup and maintenance.
Overall, flexible couplings play a crucial role in handling misalignment and ensuring efficient power transmission in various industrial applications.
editor by CX 2023-10-04
China Custom Clamp 5Mm Stainless Steel Aluminium Cnc Stepper Coupler Shaft Couplings coupling electrical
Warranty: 1 yr
Relevant Industries: Accommodations, Garment Stores, Building Materials Shops, Production Plant, Equipment Fix Shops, Foodstuff & Beverage Manufacturing unit, Farms, Cafe, Home Use, Retail, Food Shop, Printing Stores, Construction works , Energy & Mining, Foods & Beverage Stores, Manufacturing facility OEM Racing Street Bicycle Thin Tires Bicicleta Equipment Cycle MTB Bicycle Biking Bici Bikes 700C Velo Urbain Sepeda Biikleta Other, Marketing Organization
Custom-made support: OEM, ODM, OBM
Composition: Disc
Adaptable or Rigid: Adaptable
Regular or Nonstandard: Common
Content: Metal
Solution title: shaft couplings
Approach: CNC Machining
Certification: ISO9001:2015
Coloration: Customrized
MOQ: 1 Pcs
Description: Custom Precision Shaft Coupling
Service: OEM .ODM .Tailored
Delivery time: 7-10 Times
Standard: Intercontinental Regular
Coupling: CNC Stepper Motor Shaft Couplings
Packaging Information: carton box For Stainless steel hardware equipment
Port: HangZhou
VR Our Machining Equipment Our Group HangZhou VMT Metallic Solution CO.,Constrained.VMT was established in 2571 and is positioned in Xihu (West Lake) Dis. District, HangZhou, ZheJiang Province, China, only 16 kilometers absent from HangZhou Airport. VMT addresses an spot of 12,500 sq. meters. We are a CNC machining company that can provide small batches of elements in 24 hrs. Commence your project from free of charge sample >>> Screening Products 2d Projector Altimeter Roughness Tester Handbook detection Callipers 3D CMM CNC Machining Services Custom made metallic parts machining services.VMT has three hundred device resources, the on-line precision cnc machining provider provided has tremendously shortened the generation cycle and decreased the expense of components, and quickly made a huge number of large-precision cnc turning and milling elements. We have a huge amount of tailored processing partners, Professional Custom-made Planetary Gear Set Produced By Whachinebrothers Ltd. and have passed SGS on-internet site inspection, ISO9001: 2015 certification, IATF16949. VMT can use more than forty steel components to approach areas, and detect the surface area end of the product and complete various floor treatments. Arrive and speak to us for cost-free samples and layout examination options and quotations.
| Custom CNC Machining Areas of Most Materials | ||
| Tolerance | +/-.005 – .01mm（Custonize avaiable） | |
| Surface Roughness | Ra0.2 – Ra3.2（Custonize avaiable） | |
| Materials Avaiable | Such as aluminum, copper, stainless steel, iron, PE, PVC, Ab muscles, etc. | |
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Types of Couplings
A coupling is a device that connects two shafts together. It transmits power from one end to another and is used for joining rotating equipment. A coupling is flexible and can accommodate a certain amount of end movement and misalignment. This allows for more flexibility in applications. Various types of couplings are available, and each one serves a specific purpose.
Shaft couplings
There are many types of shaft couplings, and they are used in a wide range of applications. The type you need depends on the torque, speed, and horsepower you need, as well as the size of the shaft and its spatial limitations. You may also need to consider whether the coupling will accommodate misalignment.
Some shaft couplings are flexible, while others are rigid. Flexible couplings can accommodate up to two degrees of misalignment. They are available in different materials, including aluminum, stainless steel, and titanium. They can also be known by different names, depending on the industry. Some couplings can also be used in a single or multiple-shaft application.
The first type of shaft coupling is a rigid coupling, which consists of two parts that fit together tightly around the shafts. These couplings are designed to have more flexibility than sleeved models, and they can be used on fixed shafts as well. The flanged coupling, on the other hand, is designed for heavy loads and is made of two perpendicular flanges. The flanges are large enough to accommodate screws and are generally used with heavy-duty applications.
CZPT shaft couplings are a great choice if you're looking for a shaft coupling that delivers high performance, durability, and low cost. These metal disc-style couplings provide low backlash and high torsional stiffness. Their high misalignment tolerance reduces reaction loads on connected components, which makes them ideal for high-speed precision applications. Available in single and double-disc models, they have torque ratings of up to 2,200 in-lbs. (250N) and are available in fourteen sizes.
When using shaft couplings, it is important to choose the right type for your application. Backlash can cause a shaft coupling to break or become unusable. In order to prevent this from happening, you should replace worn or loose parts, and ensure that the hub and key are evenly positioned with the shaft. If you're using a shaft coupling in a motion-control system, it is important to keep the torque level consistent.
Flexible couplings
Flexible couplings are a type of coupling used to connect two shafts. They are made of rubber or plastic and allow for axial movement of the connected equipment. They do not require lubrication and are resistant to fatigue failure. Flexible couplings are useful for a number of applications. A common type of flexible coupling is the gear coupling, which has gear teeth inside its sleeve. Another type of flexible coupling is the metallic membrane coupling. A metallic membrane coupling is flexible due to flexing metallic discs.
One major disadvantage of flexible couplings is their inability to fit certain types of pipe. This is because most couplings need to be stretched to fit the pipe. This problem is often the result of a change in pipe technology. Traditionally, drain and soil pipe is made of ductile iron or cast iron. Today, most pipes are made of PVC, which has a larger outside diameter than either cast or ductile iron. Because of these changes in pipe technology, many coupling manufacturers have not updated their mold sizing.
Flexible couplings can be either metallic, elastomeric, or a combination of the three. While there are some common characteristics of each type, you should always consider the tradeoffs of each type before choosing one. Generally, the most important considerations when selecting a flexible coupling are torque, misalignment, and ease of assembly and maintenance.
Flexible couplings are used in a wide range of industries. They are useful for connecting two pipes to ensure torque transfer. Although the types available are different, these are the most adaptable couplings in the market. They can withstand movement, vibration, and bending without causing any damage to the piping.
Clutch couplings
A clutch coupling connects two rotating shafts by friction. The clutch engages power when the engine is running, disengaging power when the brake is applied. Clutch couplings are used in applications where the speed of a machine is variable or where continuous service is required. The clutch can transmit power, torque, and axial force.
Clutch couplings come in a variety of styles and configurations. Some couplings are flexible, while others are rigid. Flexible couplings are available in a variety of materials, including stainless steel and aluminum. Some couplings also have a non-backlash design, which helps compensate for misalignment.
Clutch couplings may be synchronous or asynchronous. Synchronous couplings engage and disengage automatically when the driven machine exceeds its output speed. These couplings are synchronized by a synchronizing mechanism. When the output speed is exceeded, the synchronizing mechanism initiates the engagement process. The synchronizing mechanism does not engage or disengage when the output speed drops.
High speed clutches are available from a variety of manufacturers. Some manufacturers offer OEM assembly, repair services, and third-party logistics. These manufacturers serve the automotive, chemical, food, and wood industries, as well as the oilfield and material handling industries. Custom clutches can be manufactured for specific applications and can be fitted with additional features, such as precision machined teeth or keyway slots and grooves.
Couplings are available in PCE, C/T, and metric bores. Typically, the size of the input and output shafts will determine which type of coupling is needed. In addition, clutches may be configured for intermediate or high speeds, depending on the required torque.
Clamped couplings
Clamped couplings are commonly used in a variety of industries. They can be used in medical equipment, dental equipment, military equipment, laboratory equipment, and in precision industrial controls. They are available in a wide variety of sizes and keyways. This type of coupling offers a number of advantages, including ease of installation and quick and easy replacement.
A clamp coupling connects two parts by compressing them together. The clamping elements can be formed in a variety of ways, but they all have a gap between their surfaces. This friction squeezes the two parts together, much like pulling two rubber gloves apart. This type of coupling is also useful for joining two hoses or piping units.
Clamped couplings are designed with a single or double clamping shaft. The clamping parts are mounted in two halves and are held together by eight socket head cap screws. They offer high torque capacity and require little installation space. Their high rigidity ensures good positioning accuracy, making them ideal for dynamic drives. In addition, they are wear-free and offer simple radial assembly.
The invention relates to a method and system for clamping pipes to a tank vessel. This invention also relates to a method of loading and unloading tank vessels. The method can be used in oil production platforms and other platforms. A single point mooring method is also used in oil production platforms.
Clamped couplings can also be flexible. They can join two shafts together while allowing a small amount of end movement and misalignment. These couplings may also be used in the assembly of motors and gearboxes.
CZPT's coupling
CZPT couplings are designed to be flexible, allowing them to accommodate misaligned shafts and transmit torque in either direction. They are made with three discs, two hubs, and a center that are arranged with grooves and fins. These features allow for two degrees of freedom during assembly, and can accommodate misalignment of up to 5% of the shaft diameter.
CZPT couplings have many uses. For example, they can be used to join two parallel coaxial rotating shafts. Their ability to transmit torque at the same rotation mechanism and speed makes them ideal for applications where electrical currents may be a problem. Because the couplings are not made of metal, they are electrically isolated. Designers should test their couplings during the prototype stage to ensure they are working properly.
The CZPT coupling consists of two hubs with one slot on each. An intermediate disk is located between the two hubs. The discs are used to reduce or prevent wear on other machine parts. CZPT couplings are inexpensive and easy to replace. They also have electrical insulation, which makes them easy to repair or replace.
CZPT couplings are a popular choice for stepper motor-driven positioning stages. The plastic center disc offers electrical isolation and absorbs shocks from frequent start/stops. These couplings are available in through-hub and blind-bore styles and can be installed in many applications.
CZPT couplings also allow for small degrees of shaft misalignment. This allows them to function in systems where shaft access is limited. They are easily removed without tools.
editor by czh 2023-02-28
China CNC Spider Jaw Flexible Coupling shaft coupling bearing Factory Price coupling connector
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Functions and Modifications of Couplings
A coupling is a mechanical device that connects two shafts and transmits power. Its main purpose is to join two rotating pieces of equipment together, and it can also be used to allow some end movement or misalignment. There are many different types of couplings, each serving a specific purpose.
Functions
Functions of coupling are useful tools to study the dynamical interaction of systems. These functions have a wide range of applications, ranging from electrochemical processes to climate processes. The research being conducted on these functions is highly interdisciplinary, and experts from different fields are contributing to this issue. As such, this issue will be of interest to scientists and engineers in many fields, including electrical engineering, physics, and mathematics.
To ensure the proper coupling of data, coupling software must perform many essential functions. These include time interpolation and timing, and data exchange between the appropriate nodes. It should also guarantee that the time step of each model is divisible by the data exchange interval. This will ensure that the data exchange occurs at the proper times.
In addition to transferring power, couplings are also used in machinery. In general, couplings are used to join two rotating pieces. However, they can also have other functions, including compensating for misalignment, dampening axial motion, and absorbing shock. These functions determine the coupling type required.
The coupling strength can also be varied. For example, the strength of the coupling can change from negative to positive. This can affect the mode splitting width. Additionally, coupling strength is affected by fabrication imperfections. The strength of coupling can be controlled with laser non-thermal oxidation and water micro-infiltration, but these methods have limitations and are not reversible. Thus, the precise control of coupling strength remains a major challenge.
Applications
Couplings transmit power from a driver to the driven piece of equipment. The driver can be an electric motor, steam turbine, gearbox, fan, or pump. A coupling is often the weak link in a pump assembly, but replacing it is less expensive than replacing a sheared shaft.
Coupling functions have wide applications, including biomedical and electrical engineering. In this book, we review some of the most important developments and applications of coupling functions in these fields. We also discuss the future of the field and the implications of these discoveries. This is a comprehensive review of recent advances in coupling functions, and will help guide future research.
Adaptable couplings are another type of coupling. They are made up of a male and female spline in a polymeric material. They can be mounted using traditional keys, keyways, or taper bushings. For applications that require reversal, however, keyless couplings are preferable. Consider your process speed, maximum load capacity, and torque when choosing an adaptable coupling.
Coupling reactions are also used to make pharmaceutical products. These chemical reactions usually involve the joining of two chemical species. In most cases, a metal catalyst is used. The Ullmann reaction, for instance, is an important example of a hetero-coupling reaction. This reaction involves an organic halide with an organometallic compound. The result is a compound with the general formula R-M-R. Another important coupling reaction involves the Suzuki coupling, which unites two chemical species.
In engineering, couplings are mechanical devices that connect two shafts. Couplings are important because they enable the power to be transmitted from one end to the other without allowing a shaft to separate during operation. They also reduce maintenance time. Proper selection, installation, and maintenance, will reduce the amount of time needed to repair a coupling.
Maintenance
Maintenance of couplings is an important part of the lifecycle of your equipment. It's important to ensure proper alignment and lubrication to keep them running smoothly. Inspecting your equipment for signs of wear can help you identify problems before they cause downtime. For instance, improper alignment can lead to uneven wear of the coupling's hubs and grids. It can also cause the coupling to bind when you rotate the shaft manually. Proper maintenance will extend the life of your coupling.
Couplings should be inspected frequently and thoroughly. Inspections should go beyond alignment checks to identify problems and recommend appropriate repairs or replacements. Proper lubrication is important to protect the coupling from damage and can be easily identified using thermography or vibration analysis. In addition to lubrication, a coupling that lacks lubrication may require gaskets or sealing rings.
Proper maintenance of couplings will extend the life of the coupling by minimizing the likelihood of breakdowns. Proper maintenance will help you save money and time on repairs. A well-maintained coupling can be a valuable asset for your equipment and can increase productivity. By following the recommendations provided by your manufacturer, you can make sure your equipment is operating at peak performance.
Proper alignment and maintenance are critical for flexible couplings. Proper coupling alignment will maximize the life of your equipment. If you have a poorly aligned coupling, it may cause other components to fail. In some cases, this could result in costly downtime and increased costs for the company.
Proper maintenance of couplings should be done regularly to minimize costs and prevent downtime. Performing periodic inspections and lubrication will help you keep your equipment in top working order. In addition to the alignment and lubrication, you should also inspect the inside components for wear and alignment issues. If your coupling's lubrication is not sufficient, it may lead to hardening and cracking. In addition, it's possible to develop leaks that could cause damage.
Modifications
The aim of this paper is to investigate the effects of coupling modifications. It shows that such modifications can adversely affect the performance of the coupling mechanism. Moreover, the modifications can be predicted using chemical physics methods. The results presented here are not exhaustive and further research is needed to understand the effects of such coupling modifications.
The modifications to coupling involve nonlinear structural modifications. Four examples of such modifications are presented. Each is illustrated with example applications. Then, the results are verified through experimental and simulated case studies. The proposed methods are applicable to large and complex structures. They are applicable to a variety of engineering systems, including nonlinear systems.
editor by czh 2023-02-24
China Good Quality Double Diaphragm Stepped Coupling Wholesale Price Flexible Shaft Couplings for CNC Machine coupling devices
Solution Description
♦FAQ
Q 1: Are you investing company or producer?
A: We are a professional manufacturer specializing in manufacturing
a variety of collection of couplings.
Q 2:Can you do OEM?
Sure, we can. We can do OEM & ODM for all the buyers with custom-made artworks of PDF or AI structure.
Q 3:How extended is your shipping and delivery time?
Generally it is twenty-thirty times if the products are not in inventory. It is according to quantity.
Q 4: Do you offer samples ? Is it free of charge or extra ?
Indeed, we could offer you the sample but not for cost-free.Actually we have a really good price principle, when you make the bulk buy then expense of sample will be deducted.
Q 5: How prolonged is your warranty?
A: Our Guarantee is 12 month under typical circumstance.
Q 6: What is the MOQ?
A:Typically our MOQ is 1pcs.
Q 7: Do you have inspection techniques for coupling ?
A:100% self-inspection prior to packing.
Q 8: Can I have a check out to your manufacturing unit prior to the purchase?
A: Sure,welcome to pay a visit to our manufacturing unit.
Q 9: What's your payment?
A:1) T/T. 2) L/C
|
US $10-350 / Piece | |
1 Piece (Min. Order) |
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| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 92mm |
| Torque: | 63n.M |
| Bore Diameter: | 20-38mm |
| Speed: | 9300r.Min-1 |
| Structure: | Flexible |
###
| Customization: |
Available
|
|---|
|
US $10-350 / Piece | |
1 Piece (Min. Order) |
###
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 92mm |
| Torque: | 63n.M |
| Bore Diameter: | 20-38mm |
| Speed: | 9300r.Min-1 |
| Structure: | Flexible |
###
| Customization: |
Available
|
|---|
What Is a Coupling?
A coupling is a mechanical device that links two shafts together and transmits power. Its purpose is to join rotating equipment while permitting a small amount of misalignment or end movement. Couplings come in a variety of different types and are used in a variety of applications. They can be used in hydraulics, pneumatics, and many other industries.
Types
Coupling is a term used to describe a relationship between different modules. When a module depends on another, it can have different types of coupling. Common coupling occurs when modules share certain overall constraints. When this type of coupling occurs, any changes to the common constraint will also affect the other modules. Common coupling has its advantages and disadvantages. It is difficult to maintain and provides less control over the modules than other types of coupling.
There are many types of coupling, including meshing tooth couplings, pin and bush couplings, and spline couplings. It is important to choose the right coupling type for your specific application to get maximum uptime and long-term reliability. Listed below are the differences between these coupling types.
Rigid couplings have no flexibility, and require good alignment of the shafts and support bearings. They are often used in applications where high torque is required, such as in push-pull machines. These couplings are also useful in applications where the shafts are firmly attached to one another.
Another type of coupling is the split muff coupling. This type is made of cast iron and has two threaded holes. The coupling halves are attached with bolts or studs.
Applications
The coupling function is an incredibly versatile mathematical tool that can be used in many different scientific domains. These applications range from physics and mathematics to biology, chemistry, cardio-respiratory physiology, climate science, and electrical engineering. The coupling function can also help to predict the transition from one state to another, as well as describing the functional contributions of subsystems in the system. In some cases, it can even be used to reveal the mechanisms that underlie the functionality of interactions.
The coupling selection process begins with considering the intended use of the coupling. The application parameters must be determined, as well as the operating conditions. For example, if the coupling is required to be used for power transmission, the design engineer should consider how easily the coupling can be installed and serviced. This step is vital because improper installation can result in a more severe misalignment than is specified. Additionally, the coupling must be inspected regularly to ensure that the design parameters remain consistent and that no detrimental factors develop.
Choosing the right coupling for your application is an important process, but it need not be difficult. To find the right coupling, you must consider the type of machine and environment, as well as the torque, rpm, and inertia of the system. By answering these questions, you will be able to select the best coupling for your specific application.
Problems
A coupling is a device that connects two rotating shafts to transfer torque and rotary motion. To achieve optimal performance, a coupling must be designed for the application requirements it serves. These requirements include service, environmental, and use parameters. Otherwise, it can prematurely fail, causing inconvenience and financial loss.
In order to prevent premature failure, couplings should be properly installed and maintained. A good practice is to refer to the specifications provided by the manufacturer. Moreover, it is important to perform periodic tests to evaluate the effectiveness of the coupling. The testing of couplings should be performed by qualified personnel.
editor by czh 2022-12-27
China Shenzhen Fast Turnaround Custom Made CNC Turning Machined Stainless Steel Automation Equipment Shaft Coupling for Automotive/Aumobile/Motorcycle/Ship/Boat coupling capacitor
Solution Description
HangZhou Quick turnaround Custom made made CNC turning machined stainless metal automation equipment shaft coupling for automotive/aumobile/motorbike/ship/boat
Click listed here and specify your inquiry, make contact with us to get an online quote now!
How to get a quote?
one. Initial: E-mail us and offer you your 3D drawing/Second drawing to us to quote.
2. 2nd: Enable us know the required materials, floor complete and unique tolerance specifications, amount data, we'll organize for our engineer to evaluation your drawings and quotation quickly!
Be aware: Workable 3D Drawing Formats: Phase/IGS/X_T/STL/SOLIDWORKS and so forth, 2nd Drawing with PDF will do.
Venture Support: Cost-free Sample Presented Ahead of Generation commences
Examples initiatives
What we can offer
| Positive aspects | »Free sample provided prior to manufacturing »Good machining quality and heat support »Reasonable Pricing and exceptional good quality presented »Competitive shipping and delivery expense service with low cost sometimes »MOQ 1PCS and little amount order recognized, mass generation supported »Professional engineering service when any modification required »Any turnkey assembly or customized deal needs, we will meet your needs! |
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| Gear |
»20 sets of CNC turning equipment »30 sets of the most technologically sophisticated machining CNC milling devices »25 sets of Multi-Spindle Japan Precision Swiss CNC lathes |
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| RFQ | Customer Inquiry →Engineering Conversation →Cost Examination →Sales Evaluation →Quote to Client » 1-3 Work Days Only » Submit RFQ with comprehensive industrial conditions |
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| Sample Making | Sample Buy → Engineering Overview → Sample Strategy to Client → Sample Status Monitoring → Submit Samples with Doc. » Sample L/T: 1 week » Continuous Sample Status Tracking » Comprehensive Documents for sample approval |
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| Order Management | CRM Method → Open up Get Validate → Logistic Arrangement. » Manufacturing L/T: 2-4 wks » Weekly Open up Get Confirm » Favored 3PL Provider to Customers |
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| Quality Control | Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Top quality Complain Comments → Audit & Education. » Plant Audit and Competent by globe famous organization » Rigid Quality Administration Procedure with Traceability |
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| Application | »Aerospace »Automotive »Lighting fittings »Motorbike »PhotoGear »EDC Equipment » Maritime »Office gear »Home equipment »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection method, etc. |
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Production data
1). Substance Abilities: Following GB, DIN, and ISO and applying excellent good quality home made and import materials, we have already provided one/assembly items for intercontinental consumers largely from the Usa and Europe, and many others.
| Stainless Metal | SS201, SS301, SS303, SS304, SS316, SS416 and so forth. |
| Steel | Moderate steel, Carbon metal, 4140, 4340, Q235, Q345B, twenty#, forty five#, etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 and so forth. |
| Copper | C11000, C12000, C12000 C36000 and so on. |
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron | A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic | Abdominal muscles, Personal computer, PE, POM, Delrin, Nylon, PP, PEI, Peek and many others. |
2). Top quality control:
*We have specialized QC testers to check the quality of the products in accordance to different customers' specifications. Usually, it truly is a random inspection, and we also supply a hundred% inspection at a realistic price if necessary.
*We have IQC to examine the proportions and area of the incoming content
*We have PQC to inspect entire-program during the manufacturing processing
*We have FQC to examine all the anodizing/plating and other finishes' items from our provider and move forward with the skilled high quality and appearance inspection ahead of shipping.
3).Area Complete: sandblasted/standard and difficult anodized complete/polish/coating/polish/passivation/plating/brush/heat remedy/fine glass beads/grounding/tumbled end , etc. Much more comprehensive info for different substance components is beneath,
|
Aluminum elements |
Brushing Sharpening Clear Anodized Coloration Anodized Sandblast Anodized Chemical Movie |
| Stainless Steel areas | Sharpening Passivated Sandblasting Plating |
| Steel Parts | Zinc plating Oxide Black Nickel plating Chrome plating Carburized Heat treatment method Powder Coated |
| Plastic Components | Chrome plating Sharpening |
four). Payment conditions: T/T payment. The Sample order is paid by complete payment Mass creation with buy quantity exceeding can be paid out a 50% deposit just before production, and equilibrium paid prior to delivery.
five). Creation timetable: Typically, it takes 5~10 functioning days for sample manufacturing 15~twenty functioning days for mass production times, it is dependent on your design, simple elements can be developed speedily, the complex design components would consider us far more machining time.
6). Machining ability: thirty sets of the most technologically innovative machining CNC milling devices, 20 sets of CNC turning devices, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2nd &3D CMM (picture measuring instrument) good quality control products 3 QC workers, enabling CNC Production to supply specific components in the tightest of tolerances, making certain the greatest high quality results to satisfy distinct
customers' demands.
7). Tolerance: +/- .02mm (for Metal shaft), +/-.03mm ( for plastic), for unique tolerance needs, remember to point them out in the e-mail, we will Check out if it truly is feasible to make it soon after studying it.
8). Packing & Shipping and delivery way:
1. Packing Element: Each solution is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wooden case or iron case or as for every the customer's special need. Aside from, the customized package requires a 7 days to put together in progress.
two. Shipping and delivery Element: the rapidly Worldwide Transport time takes 3 ~5 doing work times by DHL/UPS/FedEx, slow transport time takes 7~ 8 operating times by DHL/UPS/FedEx/TNT, etc.
3. Shipping and delivery options:
1) -100kg: convey&air freight priority,
two) >100kg: sea freight precedence,
3) As for each personalized specs
About us
Total-services precision CNC machining providers for prototypes and short and lower to substantial manufacturing operates. Abilities are CNC milled and turned metallic components and assemblies. Resources labored with incorporate aluminum, brass, copper, stainless, metal, iron, other valuable metals, and other plastic components. Direct occasions are 2 to 3 weeks for prototypes and 4 to 6 months for creation operates. Unexpected emergency and rush providers are obtainable. Industries served consist of plane and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, personal computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, warmth dealing with, powder coating, passivation, polishing, plating, and brushing are also offered.
We set higher consideration and hard work into all of the function that we do. Every single part that comes off our machines is an extension of us. We get great delight in bringing machining CZPT to our clients. The amazing quality parts we machined here will be your best choice to discover a provider!
Customer's comment
Want to know much more about us? E-mail us now!
| After-sales Service: | Email Us Anytime If Any Problems |
|---|---|
| Warranty: | Email Us Anytime If Any Requirements |
| Condition: | New |
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, Custom Metal Parts & Free Sample Offered |
| Customized: | Customized |
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| Samples: |
US$ 150/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Advantages | »Free sample offered before production »Good machining quality and warm service »Reasonable Pricing and outstanding quality provided »Competitive shipping cost service with discount sometimes »MOQ 1PCS and small quantity order accepted, mass production supported »Professional engineering service when any modification required »Any turnkey assembly or customized package requirements, we'll meet your demands! |
|||||
| Equipment |
»20 sets of CNC turning machines; »30 sets of the most technologically advanced machining CNC milling machines; »25 sets of Multi-Spindle Japan Precision Swiss CNC lathes |
|||||
| RFQ | Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer » 1-3 Work Days Only » Submit RFQ with complete commercial terms |
|||||
| Sample Making | Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc. » Sample L/T: 1 week » Continuous Sample Status Tracking » Complete Documents for sample approval |
|||||
| Order Management | CRM System → Open Order Confirm → Logistic Arrangement. » Production L/T: 2-4 wks » Weekly Open Order Confirm » Preferred 3PL Service to Customers |
|||||
| Quality Control | Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training. » Plant Audit and Qualified by world famous company » Strict Quality Management Procedure with Traceability |
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| Application | »Aerospace »Automotive »Lighting fittings »Motorbike »PhotoGear »EDC Tools » Marine »Office equipment »Home appliance »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection system, etc. |
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| Stainless Steel | SS201, SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc. |
| Copper | C11000, C12000, C12000 C36000 etc. |
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron | A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
###
|
Aluminum parts |
Brushing Polishing Clear Anodized Color Anodized Sandblast Anodized Chemical Film |
| Stainless Steel parts | Polishing Passivated Sandblasting Plating |
| Steel Parts | Zinc plating Oxide Black Nickel plating Chrome plating Carburized Heat treatment Powder Coated |
| Plastic Parts | Chrome plating Polishing |
| After-sales Service: | Email Us Anytime If Any Problems |
|---|---|
| Warranty: | Email Us Anytime If Any Requirements |
| Condition: | New |
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, Custom Metal Parts & Free Sample Offered |
| Customized: | Customized |
###
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Advantages | »Free sample offered before production »Good machining quality and warm service »Reasonable Pricing and outstanding quality provided »Competitive shipping cost service with discount sometimes »MOQ 1PCS and small quantity order accepted, mass production supported »Professional engineering service when any modification required »Any turnkey assembly or customized package requirements, we'll meet your demands! |
|||||
| Equipment |
»20 sets of CNC turning machines; »30 sets of the most technologically advanced machining CNC milling machines; »25 sets of Multi-Spindle Japan Precision Swiss CNC lathes |
|||||
| RFQ | Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer » 1-3 Work Days Only » Submit RFQ with complete commercial terms |
|||||
| Sample Making | Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc. » Sample L/T: 1 week » Continuous Sample Status Tracking » Complete Documents for sample approval |
|||||
| Order Management | CRM System → Open Order Confirm → Logistic Arrangement. » Production L/T: 2-4 wks » Weekly Open Order Confirm » Preferred 3PL Service to Customers |
|||||
| Quality Control | Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training. » Plant Audit and Qualified by world famous company » Strict Quality Management Procedure with Traceability |
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| Application | »Aerospace »Automotive »Lighting fittings »Motorbike »PhotoGear »EDC Tools » Marine »Office equipment »Home appliance »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection system, etc. |
|||||
###
| Stainless Steel | SS201, SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc. |
| Copper | C11000, C12000, C12000 C36000 etc. |
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron | A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
###
|
Aluminum parts |
Brushing Polishing Clear Anodized Color Anodized Sandblast Anodized Chemical Film |
| Stainless Steel parts | Polishing Passivated Sandblasting Plating |
| Steel Parts | Zinc plating Oxide Black Nickel plating Chrome plating Carburized Heat treatment Powder Coated |
| Plastic Parts | Chrome plating Polishing |
Types of Coupling
A coupling is a device used to join two shafts together and transmit power. Its primary function is to join rotating equipment and allows for some end movement and misalignment. This article discusses different types of coupling, including Magnetic coupling and Shaft coupling. This article also includes information on Overload safety mechanical coupling.
Flexible beam coupling
Flexible beam couplings are universal joints that can deal with shafts that are offset or at an angle. They consist of a tube with couplings at both ends and a thin, flexible helix in the middle. This makes them suitable for use in a variety of applications, from motion control in robotics to attaching encoders to shafts.
These couplings are made of one-piece materials and are often made of stainless steel or aluminium alloy. However, they can also be made of acetal or titanium. While titanium and acetal are less common materials, they are still suitable for high-torque applications. For more information about beam couplings, contact CZPT Components.
Flexible beam couplings come in a variety of types and sizes. W series couplings are good for general purpose applications and are relatively economical. Stainless steel versions have increased torque capacity and torsional stiffness. Flexible beam couplings made of aluminum are ideal for servo and reverse motion. They are also available with metric dimensions.
Flexible beam couplings are made of aluminum alloy or stainless steel. Their patented slot pattern provides low bearing load and high torsional rigidity. They have a long operational life. They also require zero maintenance and can handle angular offset. Their advantages outweigh the disadvantages of traditional beam couplings.
Magnetic coupling
Magnetic coupling transfers torque from one shaft to another using a magnetic field. These couplings can be used on various types of machinery. These types of transmissions are very useful in many situations, especially when you need to move large amounts of weight. The magnetic field is also very effective at reducing friction between the two shafts, which can be extremely helpful if you're moving heavy items or machinery.
Different magnetic couplings can transmit forces either linearly or rotated. Different magnetic couplings have different topologies and can be made to transmit force in various geometric configurations. Some of these types of couplings are based on different types of materials. For example, a ceramic magnetic material can be used for applications requiring high temperature resistance.
Hybrid couplings are also available. They have a hybrid design, which allows them to operate in either an asynchronous or synchronous mode. Hysterloy is an alloy that is easily magnetized and is used in synchronous couplings. A synchronous magnetic coupling produces a coupled magnetic circuit.
Magnetic coupling is a key factor in many physical processes. In a crystal, molecules exhibit different magnetic properties, depending on their atomic configuration. Consequently, different configurations produce different amounts of magnetic coupling. The type of magnetic coupling a molecule exhibits depends on the exchange parameter Kij. This exchange parameter is calculated by using quantum chemical methods.
Magnetic couplings are most commonly used in fluid transfer pump applications, where the drive shaft is hermetically separated from the fluid. Magnetic couplings also help prevent the transmission of vibration and axial or radial loads through the drive shaft. Moreover, they don't require external power sources, since they use permanent magnets.
Shaft coupling
A shaft coupling is a mechanical device that connects two shafts. The coupling is designed to transmit full power from one shaft to the other, while keeping the shafts in perfect alignment. It should also reduce transmission of shock loads. Ideally, the coupling should be easy to connect and maintain alignment. It should also be free of projecting parts.
The shaft couplings that are used in machines are typically made of two types: universal coupling and CZPT coupling. CZPT couplings are designed to correct for lateral misalignment and are composed of two flanges with tongues and slots. They are usually fitted with pins. The T1 tongue is fitted into flange A, while the T2 tongue fits into flange B.
Another type of shaft coupling is known as a "sliced" coupling. This type of coupling compensates for inevitable shaft misalignments and provides high torque. Machined slits in the coupling's outer shell help it achieve high torsional stiffness and excellent flexibility. The design allows for varying engagement angles, making it ideal for many different applications.
A shaft coupling is an important component of any machine. Proper alignment of the two shafts is vital to avoid machine breakdowns. If the shafts are misaligned, extra force can be placed on other parts of the machine, causing vibration, noise, and damage to the components. A good coupling should be easy to connect and should ensure precise alignment of the shaft. Ideally, it should also have no projecting parts.
Shaft couplings are designed to tolerate a certain amount of backlash, but it must be within a system's threshold. Any angular movement of the shaft beyond this angle is considered excessive backlash. Excessive backlash results in excessive wear, stress, and breakage, and may also cause inaccurate alignment readings. It is therefore imperative to reduce backlash before the shaft alignment process.
Overload safety mechanical coupling
Overload safety mechanical couplings are devices that automatically disengage when the torque applied to them exceeds a specified limit. They are an efficient way to protect machinery and reduce the downtime associated with repairing damaged machinery. The advantage of overload couplings is their fast reaction time and ease of installation.
Overload safety mechanical couplings can be used in a wide range of applications. Their automatic coupling mechanisms can be used on any face or edge. In addition, they can be genderless, incorporating both male and female coupling features into a single mechanism. This means that they are both safe and gender-neutral.
Overload safety couplings protect rotating power transmission components from overloads. Overload protection devices are installed on electric motors to cut off power if the current exceeds a certain limit. Likewise, fluid couplings in conveyors are equipped with melting plug elements that allow the fluid to escape when the system becomes too hot. Mechanical force transmission devices, such as shear bolts, are designed with overload protection in mind.
A common design of an overload safety mechanical coupling consists of two or more arms and hubs separated by a plastic spider. Each coupling body has a set torque threshold. Exceeding this threshold may damage the spider or damage the jaws. In addition, the spider tends to dampen vibration and absorb axial extension. This coupling style is nearly backlash free, electrically isolating, and can tolerate very little parallel misalignment.
A mechanical coupling may also be a universal joint or jaw-clutch coupling. Its basic function is to connect the driver and driven shafts, and limits torque transfer. These devices are typically used in heavy-duty industries, such as steel plants and rolling mills. They also work well with industrial conveyor systems.
CZPT Pulley
The CZPT Pulley coupling family offers a comprehensive range of couplings for motors of all types. Not only does this range include standard motor couplings, but also servo couplings, which require ultra-precise control. CZPT Pulley couplings are also suitable for engine applications where high shocks and vibrations are encountered.
CZPT Pulley couplings have a "sliced" body structure, which allows for excellent torsional stiffness and strength. They are corrosion-resistant and can withstand high rotational speeds. The couplings' design also ensures accurate shaft rotation while limiting shaft misalignment.
CZPT Pulley has introduced the CPU Pin Type couplings, which are effective at damping vibration and maintain zero backlash. They are also made from aluminum and are capable of absorbing heat. They come with recessed tightening screws. They can handle speeds up to 4,000 RPM, and are RoHS-compliant.
editor by czh 2022-12-22
China Insert Shaft Aluminum Flexible Jaw Clamp Coupling for CNC Router supplier
Solution Description
insert shaft Aluminum versatile Jaw clamp coupling for CNC router
Specifications
1.The components of Spider:German Bayer.
two.Hard Aluminum alloy
Your sort reaction of below inquiries will assist us to recomemnd the most suitable model to you asap.
1.Areyou seeking for Setscrew kind or Clamp variety?
2.what is coupling outer dimeter measurement?
three.what is coupling inner bore dimensions and length?
four.what is coupling materials(aluminium or Stainless steel )?
Proportions:
| Product | Inner bore | D (mm) |
L (mm) |
Nominal Torque (N.m) |
The Max of Torque (N.m) |
|
| dmin | dmax | |||||
| JM2-twenty five | 4 | twelve | 25 | 34 | 5. | 10. |
| JM2-thirty | 6 | 16 | 30 | 35 | seven.four | 14.8 |
| JM2-40 | 10 | 24 | 40 | 66 | 9.five | 19. |
| JM2-fifty five | 12 | 28 | fifty five | 78 | 34 | sixty eight |
| JM2-65 | 14 | 38 | 65 | 90 | 95 | 190 |
| JM2-eighty | 24 | forty five | 80 | 114 | a hundred thirty five | 270 |
| JM2-ninety five | 30 | 55 | ninety five | 126 | 230 | 460 |
| JM2-one hundred and five | 35 | sixty | a hundred and five | a hundred and forty | 380 | 760 |
| Product | Allowable speed (rpm) |
Radial Misalignment(m.m) | Angular Misalignment(°) |
Axle Misalignment(mm) |
||
| JM2-25 | 17000 | .02 | one. | +.60 | ||
| JM2-30 | 12000 | .02 | one. | +.sixty | ||
| JM2-forty | ten thousand | .02 | 1. | +.80 | ||
| JM2-55 | 8000 | .02 | one. | +.eighty | ||
| JM2-sixty five | 6000 | .02 | 1. | +.eighty | ||
| JM2-eighty | 4600 | .02 | one. | +1.00 | ||
| JM2-95 | 3800 | .02 | 1. | +1.00 | ||
| JM2-one zero five | 3400 | .02 | one. | |||
|
US $0.1-50 / Piece | |
1 Piece (Min. Order) |
###
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 19-32 |
| Torque: | >80N.M |
| Bore Diameter: | 2-60mm |
| Speed: | 5500-19000r/M |
| Structure: | Flexible |
###
| Customization: |
Available
|
|---|
###
| Model | Inner bore | D (mm) |
L (mm) |
Nominal Torque (N.m) |
The Max of Torque (N.m) |
|
| dmin | dmax | |||||
| JM2-25 | 4 | 12 | 25 | 34 | 5.0 | 10.0 |
| JM2-30 | 6 | 16 | 30 | 35 | 7.4 | 14.8 |
| JM2-40 | 10 | 24 | 40 | 66 | 9.5 | 19.0 |
| JM2-55 | 12 | 28 | 55 | 78 | 34 | 68 |
| JM2-65 | 14 | 38 | 65 | 90 | 95 | 190 |
| JM2-80 | 24 | 45 | 80 | 114 | 135 | 270 |
| JM2-95 | 30 | 55 | 95 | 126 | 230 | 460 |
| JM2-105 | 35 | 60 | 105 | 140 | 380 | 760 |
| Model | Allowable speed (rpm) |
Radial Misalignment(m.m) | Angular Misalignment(°) |
Axle Misalignment(mm) |
||
| JM2-25 | 17000 | 0.02 | 1.0 | +0.60 | ||
| JM2-30 | 12000 | 0.02 | 1.0 | +0.60 | ||
| JM2-40 | 10000 | 0.02 | 1.0 | +0.80 | ||
| JM2-55 | 8000 | 0.02 | 1.0 | +0.80 | ||
| JM2-65 | 6000 | 0.02 | 1.0 | +0.80 | ||
| JM2-80 | 4600 | 0.02 | 1.0 | +1.00 | ||
| JM2-95 | 3800 | 0.02 | 1.0 | +1.00 | ||
| JM2-105 | 3400 | 0.02 | 1.0 | |||
|
US $0.1-50 / Piece | |
1 Piece (Min. Order) |
###
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 19-32 |
| Torque: | >80N.M |
| Bore Diameter: | 2-60mm |
| Speed: | 5500-19000r/M |
| Structure: | Flexible |
###
| Customization: |
Available
|
|---|
###
| Model | Inner bore | D (mm) |
L (mm) |
Nominal Torque (N.m) |
The Max of Torque (N.m) |
|
| dmin | dmax | |||||
| JM2-25 | 4 | 12 | 25 | 34 | 5.0 | 10.0 |
| JM2-30 | 6 | 16 | 30 | 35 | 7.4 | 14.8 |
| JM2-40 | 10 | 24 | 40 | 66 | 9.5 | 19.0 |
| JM2-55 | 12 | 28 | 55 | 78 | 34 | 68 |
| JM2-65 | 14 | 38 | 65 | 90 | 95 | 190 |
| JM2-80 | 24 | 45 | 80 | 114 | 135 | 270 |
| JM2-95 | 30 | 55 | 95 | 126 | 230 | 460 |
| JM2-105 | 35 | 60 | 105 | 140 | 380 | 760 |
| Model | Allowable speed (rpm) |
Radial Misalignment(m.m) | Angular Misalignment(°) |
Axle Misalignment(mm) |
||
| JM2-25 | 17000 | 0.02 | 1.0 | +0.60 | ||
| JM2-30 | 12000 | 0.02 | 1.0 | +0.60 | ||
| JM2-40 | 10000 | 0.02 | 1.0 | +0.80 | ||
| JM2-55 | 8000 | 0.02 | 1.0 | +0.80 | ||
| JM2-65 | 6000 | 0.02 | 1.0 | +0.80 | ||
| JM2-80 | 4600 | 0.02 | 1.0 | +1.00 | ||
| JM2-95 | 3800 | 0.02 | 1.0 | +1.00 | ||
| JM2-105 | 3400 | 0.02 | 1.0 | |||
What Is a Coupling?
A coupling is a mechanical device that links two shafts together and transmits power. Its purpose is to join rotating equipment while permitting a small amount of misalignment or end movement. Couplings come in a variety of different types and are used in a variety of applications. They can be used in hydraulics, pneumatics, and many other industries.
Types
Coupling is a term used to describe a relationship between different modules. When a module depends on another, it can have different types of coupling. Common coupling occurs when modules share certain overall constraints. When this type of coupling occurs, any changes to the common constraint will also affect the other modules. Common coupling has its advantages and disadvantages. It is difficult to maintain and provides less control over the modules than other types of coupling.
There are many types of coupling, including meshing tooth couplings, pin and bush couplings, and spline couplings. It is important to choose the right coupling type for your specific application to get maximum uptime and long-term reliability. Listed below are the differences between these coupling types.
Rigid couplings have no flexibility, and require good alignment of the shafts and support bearings. They are often used in applications where high torque is required, such as in push-pull machines. These couplings are also useful in applications where the shafts are firmly attached to one another.
Another type of coupling is the split muff coupling. This type is made of cast iron and has two threaded holes. The coupling halves are attached with bolts or studs.
Applications
The coupling function is an incredibly versatile mathematical tool that can be used in many different scientific domains. These applications range from physics and mathematics to biology, chemistry, cardio-respiratory physiology, climate science, and electrical engineering. The coupling function can also help to predict the transition from one state to another, as well as describing the functional contributions of subsystems in the system. In some cases, it can even be used to reveal the mechanisms that underlie the functionality of interactions.
The coupling selection process begins with considering the intended use of the coupling. The application parameters must be determined, as well as the operating conditions. For example, if the coupling is required to be used for power transmission, the design engineer should consider how easily the coupling can be installed and serviced. This step is vital because improper installation can result in a more severe misalignment than is specified. Additionally, the coupling must be inspected regularly to ensure that the design parameters remain consistent and that no detrimental factors develop.
Choosing the right coupling for your application is an important process, but it need not be difficult. To find the right coupling, you must consider the type of machine and environment, as well as the torque, rpm, and inertia of the system. By answering these questions, you will be able to select the best coupling for your specific application.
Problems
A coupling is a device that connects two rotating shafts to transfer torque and rotary motion. To achieve optimal performance, a coupling must be designed for the application requirements it serves. These requirements include service, environmental, and use parameters. Otherwise, it can prematurely fail, causing inconvenience and financial loss.
In order to prevent premature failure, couplings should be properly installed and maintained. A good practice is to refer to the specifications provided by the manufacturer. Moreover, it is important to perform periodic tests to evaluate the effectiveness of the coupling. The testing of couplings should be performed by qualified personnel.
editor by czh 2022-12-01