Product Description
Product Description
Product Parameters
| product | Kc Series Steel Casting Flexible Sprocket Roller Chain Coupling for test benches |
| material | stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc . |
| size | ISO standard ,customer requirements |
| kind | expansion sleeve Z1/Z2/Z3/Z4/Z5/Z6/Z7/Z8/Z9/Z10/Z11/Z12/Z13/Z14/Z18/Z19 |
| BORE | Finished bore, Pilot Bore, Special request |
| surface treatment | Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding...... |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001 ,SGS |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
| Applications | Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc. |
| Testing Equipment | Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments |
workshop & equipment
Production process
Certifications
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .Excellent after-sales service
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
20-30 working days as usual
30-40 working days in busy season
FAQ
1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what's more ,we have got ISO9001 and SGS certificate .
2 .Do you accept small order?
If your order bearings are our standard size, we accept even 1pcs.
3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What are the real-world applications of flexible couplings in various industries?
Flexible couplings are widely used in a variety of industries to transmit power and motion between rotating shafts while accommodating misalignments and reducing vibrations. Some of the real-world applications of flexible couplings include:
- Industrial Machinery: Flexible couplings are extensively used in industrial machinery such as pumps, compressors, fans, mixers, and conveyors. They help transmit power from motors to driven equipment, while absorbing misalignments and reducing shock loads and vibrations.
- Automotive: In the automotive industry, flexible couplings are used in various applications, including drive shafts, steering systems, and engine accessories. They help transmit power and motion while allowing for misalignment and reducing torsional vibrations.
- Aerospace: In aircraft and aerospace applications, flexible couplings are used in engine systems, landing gear, and flight control systems. They provide reliable power transmission while accommodating misalignment and reducing vibrations in the demanding aerospace environment.
- Marine: Flexible couplings are used in marine propulsion systems to connect the engine to the propeller shaft. They help transmit power and motion while compensating for shaft misalignment and reducing vibrations in marine vessels.
- Renewable Energy: In wind turbines and solar tracking systems, flexible couplings are used to transfer power and motion between the turbine or solar panel and the generator. They allow for misalignment caused by wind and sun direction changes, ensuring optimal energy conversion.
- Oil and Gas: In the oil and gas industry, flexible couplings are used in pumps, compressors, and drilling equipment. They provide reliable power transmission while accommodating misalignments and reducing vibrations in harsh and demanding oilfield environments.
- Mining and Construction: Flexible couplings are used in heavy-duty mining and construction equipment, including excavators, bulldozers, and loaders. They help transmit power from engines to drive systems while compensating for misalignments and reducing vibrations in rugged and challenging environments.
- Food and Beverage: In food processing and packaging machinery, flexible couplings are used to transmit power and motion while meeting strict hygiene and safety requirements. They help prevent contamination while accommodating shaft misalignments.
- Medical Equipment: Flexible couplings are used in medical devices and equipment, including imaging machines and robotic surgical systems. They help transmit motion and power while reducing vibrations and maintaining precision.
- Textile Industry: In textile manufacturing machines, flexible couplings are used in spinning, weaving, and dyeing processes. They help transmit power efficiently while accommodating misalignments and reducing vibrations during high-speed operation.
These are just a few examples of the diverse applications of flexible couplings in various industries. Their ability to enhance power transmission efficiency, accommodate misalignments, and reduce vibrations makes them a versatile and indispensable component in modern machinery and equipment.
How does a flexible coupling handle torsional vibrations in rotating machinery?
A flexible coupling is designed to handle torsional vibrations in rotating machinery by providing a degree of flexibility and damping. Torsional vibrations are oscillations that occur in the drivetrain due to torque variations, sudden load changes, or other transient events. These vibrations can lead to resonance, excessive stress, and premature failure of components.
Flexible couplings mitigate torsional vibrations through the following mechanisms:
- Torsional Compliance: Flexible couplings have an element, such as an elastomeric insert, that can deform or twist to absorb torsional shocks. When the drivetrain experiences torsional vibrations, the flexible element flexes, effectively isolating and dampening the vibrations before they propagate further.
- Damping: Many flexible couplings have inherent damping properties, especially those with elastomeric components. Damping dissipates the energy of the torsional vibrations, reducing their amplitude and preventing resonance from occurring.
- Tuned Design: Some flexible couplings are specifically designed with specific torsional characteristics to match the drivetrain's requirements. By tuning the coupling's stiffness and damping properties, engineers can ensure optimal torsional vibration control.
- Torsional Stiffness: While flexible couplings provide flexibility to absorb vibrations, they also offer a degree of torsional stiffness to maintain the torque transmission efficiency between the shafts.
It is important to select the appropriate flexible coupling based on the specific torsional characteristics and requirements of the rotating machinery. Different applications may demand different types of couplings with varying levels of flexibility and damping. High-performance flexible couplings can effectively minimize torsional vibrations, protecting the drivetrain and connected equipment from excessive stress and potential damage.
Additionally, proper alignment of the flexible coupling during installation is crucial to ensure its optimal performance in mitigating torsional vibrations. Misalignment can introduce additional stresses and exacerbate torsional issues in the system. Regular inspection and maintenance of the flexible coupling will help identify any signs of wear or damage that may affect its ability to handle torsional vibrations effectively.
How does a flexible coupling affect the noise and vibration levels in a mechanical system?
A flexible coupling plays a crucial role in controlling noise and vibration levels in a mechanical system. It can significantly impact the overall smoothness and quietness of the system's operation, contributing to enhanced performance and reduced wear on connected components.
Noise Reduction:
Flexible couplings help reduce noise in a mechanical system through their inherent ability to dampen vibrations. When the shafts of rotating machinery are not perfectly aligned, it can lead to vibrations that are transmitted throughout the system, resulting in noise generation. The elastomeric or flexible element of the coupling acts as a vibration dampener, absorbing and dissipating these vibrations. As a result, the noise levels in the system are reduced, creating a quieter operating environment.
Vibration Damping:
Vibrations in a mechanical system can lead to increased wear and tear on critical components, such as bearings, seals, and gears. Excessive vibrations can also cause resonance and damage to the system over time. Flexible couplings can effectively dampen vibrations by acting as a buffer between the driving and driven shafts. The flexible element absorbs the shock and vibrations, preventing them from propagating to other parts of the system. This vibration damping capability not only reduces noise but also protects the system from potential mechanical failures, extending the lifespan of the equipment.
Alignment Compensation:
Misalignment between shafts is a common cause of vibration and noise in rotating machinery. Flexible couplings excel at compensating for both angular and parallel misalignment. By accommodating misalignment, the coupling reduces the forces acting on the shafts and minimizes the generation of vibrations and noise. Proper alignment through the use of a flexible coupling ensures that the system operates smoothly and quietly.
Effect on Equipment Reliability:
Reducing noise and vibration levels has a positive impact on the reliability of connected equipment. Lower vibrations mean less stress on bearings and other rotating components, leading to extended component life and reduced maintenance requirements. A quieter operating environment can also be essential for certain applications, such as in laboratories or precision manufacturing processes, where excessive noise can interfere with delicate tasks or measurements.
Applications:
Flexible couplings find application in a wide range of industries, such as manufacturing, power generation, material handling, automotive, aerospace, and robotics. They are commonly used in pumps, compressors, fans, conveyors, and other rotating machinery where noise and vibration control are critical for smooth and reliable operation.
Summary:
A flexible coupling's ability to reduce noise and dampen vibrations makes it an essential component in mechanical systems. By compensating for misalignment and providing vibration dampening properties, the flexible coupling enhances the overall system performance, reduces noise levels, and protects connected equipment from excessive wear and mechanical failures. Choosing the right type of flexible coupling based on the specific application requirements can have a significant impact on noise reduction and vibration control in the mechanical system.
editor by CX 2024-04-19
China Good quality Kc Series Steel Casting Flexible Sprocket Roller Chain Coupling for Mining Machinery
Product Description
Product Description
Product Parameters
| product | Kc Series Steel Casting Flexible Sprocket Roller Chain Coupling for test benches |
| material | stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc . |
| size | ISO standard ,customer requirements |
| kind | expansion sleeve Z1/Z2/Z3/Z4/Z5/Z6/Z7/Z8/Z9/Z10/Z11/Z12/Z13/Z14/Z18/Z19 |
| BORE | Finished bore, Pilot Bore, Special request |
| surface treatment | Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding...... |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001 ,SGS |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
| Applications | Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc. |
| Testing Equipment | Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments |
workshop & equipment
Production process
Certifications
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .Excellent after-sales service
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
20-30 working days as usual
30-40 working days in busy season
FAQ
1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what's more ,we have got ISO9001 and SGS certificate .
2 .Do you accept small order?
If your order bearings are our standard size, we accept even 1pcs.
3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Can flexible couplings accommodate variable operating conditions and loads?
Yes, flexible couplings are designed to accommodate variable operating conditions and loads in mechanical systems. They offer several features that allow them to adapt to changing conditions and handle different loads effectively. Below are the reasons why flexible couplings are well-suited for such applications:
Misalignment Compensation: Flexible couplings can handle misalignment between shafts, including angular, parallel, and axial misalignment. This capability allows them to accommodate slight shifts in shaft positions that may occur due to thermal expansion, vibration, or other factors, ensuring smooth operation even in changing conditions.
Shock and Vibration Absorption: Flexible couplings can dampen shocks and vibrations that result from sudden changes in load or operating conditions. The flexible element in the coupling acts as a buffer, absorbing and reducing the impact of sudden loads or transient forces, protecting connected equipment and increasing system reliability.
Variable Load Capacity: Flexible couplings come in various designs and materials, each with its load capacity range. Manufacturers provide different coupling models with varying load capacities to accommodate different applications. Properly selecting the right coupling for the specific load conditions ensures reliable power transmission even under varying loads.
Compensation for Thermal Expansion: Temperature changes can cause thermal expansion in mechanical systems, leading to shaft misalignment. Flexible couplings can handle the resulting misalignment, compensating for thermal expansion and ensuring continuous and smooth power transmission.
Torsional Stiffness: Flexible couplings are designed with a balance between flexibility and torsional stiffness. This property allows them to adapt to variable loads while still providing the necessary rigidity for efficient power transmission.
Durable Materials and Designs: Manufacturers produce flexible couplings from durable materials like stainless steel, aluminum, or engineered elastomers. These materials ensure that the couplings can withstand varying operating conditions, including temperature fluctuations, harsh environments, and high loads.
Dynamic Behavior: Flexible couplings have a dynamic behavior that enables them to operate smoothly and efficiently under changing loads and speeds. They can handle variations in rotational speed and torque while maintaining consistent performance.
Application Flexibility: Flexible couplings find applications in a wide range of industries, from automotive and aerospace to industrial and marine. Their versatility allows them to accommodate variable operating conditions and loads in different systems.
Summary: Flexible couplings are well-suited for applications with variable operating conditions and loads. Their ability to compensate for misalignment, absorb shocks and vibrations, and handle thermal expansion make them reliable components in mechanical systems. The availability of various coupling designs and materials allows for the selection of the appropriate coupling based on the specific application requirements, ensuring optimal performance and longevity in variable conditions.
Can flexible couplings be used in power generation equipment, such as turbines and generators?
Yes, flexible couplings are commonly used in power generation equipment, including turbines and generators. These critical components of power generation systems require reliable and efficient shaft connections to transfer power from the prime mover (e.g., steam turbine, gas turbine, or internal combustion engine) to the electricity generator.
Flexible couplings play a vital role in power generation equipment for the following reasons:
- Misalignment Compensation: Power generation machinery often experiences misalignment due to factors like thermal expansion, settling, and foundation shifts. Flexible couplings can accommodate these misalignments, reducing the stress on shafts and minimizing wear on connected components.
- Vibration Dampening: Turbines and generators can generate significant vibrations during operation. Flexible couplings help dampen these vibrations, reducing the risk of resonance and excessive mechanical stress on the system.
- Torsional Shock Absorption: Power generation equipment may encounter torsional shocks during startup and shutdown processes. Flexible couplings can absorb and dissipate these shocks, protecting the entire drivetrain from damage.
- Isolation of High Torque Loads: Some power generation systems may have torque fluctuations during operation. Flexible couplings can isolate these fluctuations, preventing them from propagating to other components.
- Electrical Isolation: In certain cases, flexible couplings with non-metallic elements can provide electrical isolation, preventing the transmission of electrical currents between shafts.
Power generation applications impose specific requirements on flexible couplings, such as high torque capacity, robust construction, and resistance to environmental factors like temperature and humidity. Different types of flexible couplings, including elastomeric, metallic, and composite couplings, are available to meet the varying demands of power generation equipment.
When selecting a flexible coupling for power generation equipment, engineers must consider factors such as the type of prime mover, torque and speed requirements, operating conditions, and the specific application's environmental challenges. Consulting with coupling manufacturers and following their engineering recommendations can help ensure the appropriate coupling is chosen for each power generation system.
What materials are commonly used in manufacturing flexible couplings?
Flexible couplings are manufactured using a variety of materials, each offering different properties and characteristics suited for specific applications. The choice of material depends on factors such as the application's requirements, environmental conditions, torque capacity, and desired flexibility. Here are some of the commonly used materials in manufacturing flexible couplings:
- Steel: Steel is a widely used material in flexible couplings due to its strength, durability, and excellent torque transmission capabilities. Steel couplings are suitable for heavy-duty industrial applications with high torque requirements and harsh operating conditions.
- Stainless Steel: Stainless steel is often used to manufacture flexible couplings in environments with high corrosion potential. Stainless steel couplings offer excellent resistance to rust and other corrosive elements, making them ideal for marine, food processing, and chemical industry applications.
- Aluminum: Aluminum couplings are lightweight, have low inertia, and provide excellent balance. They are commonly used in applications where reducing weight is critical, such as aerospace and robotics.
- Brass: Brass couplings are known for their electrical conductivity and are used in applications where electrical grounding or electrical isolation is required, such as in certain industrial machinery or electronics equipment.
- Cast Iron: Cast iron couplings offer good strength and durability and are often used in industrial applications where resistance to shock loads and vibrations is necessary.
- Plastic/Polymer: Some flexible couplings use high-performance polymers or plastics, such as polyurethane or nylon. These materials provide good flexibility, low friction, and resistance to chemicals. Plastic couplings are suitable for applications where corrosion resistance and lightweight are essential.
- Elastomers: Elastomers are used as the flexible elements in many flexible couplings. Materials like natural rubber, neoprene, or urethane are commonly used as elastomer spider elements, providing flexibility and vibration damping properties.
The selection of the coupling material depends on the specific needs of the application. For instance, high-performance and heavy-duty applications may require steel or stainless steel couplings for their robustness, while applications where weight reduction is crucial may benefit from aluminum or polymer couplings. Additionally, the choice of material is influenced by factors such as temperature range, chemical exposure, and electrical requirements in the application's operating environment.
Manufacturers typically provide material specifications for their couplings, helping users make informed decisions based on the specific demands of their applications.
editor by CX 2024-04-08
China factory Construction Machinery Flexible Spider Rubber Coupling for Construction Hoist Elevator
Product Description
Construction Machinery Flexible Spider Rubber Coupling For construction hoist elevator
Product Description
|
Model |
Rated Torque Tn |
Allowable Rotation Speed |
Bore Diameter d1 , d2 , dz |
Bore Length L, L1 |
Weight |
| N.m | r/min | mm | mm | kg | |
|
CLSJ50 |
28 |
15000 |
10-24 |
22-38 |
1.00 |
|
CLSJ70 |
112 |
11000 |
12-38 |
27-60 |
2.50 |
|
CLSJ85 |
160 |
9000 |
16-38 |
30-60 |
3.42 |
|
CLSJ105 |
355 |
7250 |
18-42 |
30-84 |
5.15 |
|
CLSJ125 |
450 |
6000 |
20-55 |
38-84 |
10.1 |
|
CLSJ145 |
710 |
5250 |
25-65 |
44-107 |
13.1 |
|
CLSJ170 |
1250 |
4500 |
30-85 |
60-132 |
21.2 |
|
CLSJ200 |
2000 |
3750 |
35-95 |
60-142 |
33.0 |
|
CLSJ230 |
3150 |
3250 |
40-95 |
84-142 |
45.5 |
|
CLSJ260 |
5000 |
3000 |
45-125 |
84-172 |
75.2 |
|
CLSJ300 |
7100 |
2500 |
60-140 |
108-172 |
99.2 |
|
CLSJ360 |
12500 |
2150 |
60-150 |
107-212 |
148.1 |
|
CLSJ400 |
14000 |
1900 |
80-160 |
132-242 |
197.5 |
why choose our product
Cheaper price than CHINAMFG brands, good quality.
FAQ
1. What are your main products?
We produce Construction Hoist (also called construction elevator, construction lift) and spare parts of it.
2. Are all Construction Hoist the same from all Vendors & Manufacturers?
Our High rise building construction hoist with VFD for lifting materials and passengers have exported to Europe, Middle and southern America, most of Asia, and some countries from Africa, about 50 countries. We can well match European standards, Russia standards and America standards. We have technology for develope new design ability and we support many customer with good solutions to solve their construction site special vertical access problems.
3. Do your products have some certificates?
Yes. Our Construction Hoist have passed CE ,ISO Certificates.
4. What are the payment terms and the delivery time?
Payment terms are T/T and LC. We will ship the cargo within 7-21 days after receiving the 30% deposit.
5. Are you manufacturer or the trader?
We are manufacturer with 17 years maker experiences, have advanced production line and inspection device. Our Research and development team have got many praise from customers.
6. Will you develop distributor and sole agent?
Yes, should you have any interest to be our distributor and agent, please let us know in any ways. Sole agent is available depend on the sales turnover.
7. Where do you ship to and what countries have you done business in?
We provide quick and efficient shipping to countries all over the world from HangZhou port or other China port.
We have done business with customers in many countries, such as Mexico, Brazil, Korea, Malaysia, Thailand, India, Vietnam, Indonesia, UAE, Qatar, Kuwait,Saudi Arabia etc.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
How does a flexible coupling contribute to the longevity of connected equipment?
A flexible coupling plays a crucial role in enhancing the longevity of connected equipment in various ways. It acts as a mechanical interface between two shafts, connecting them while accommodating misalignment, dampening vibrations, and transmitting torque. Here's how a flexible coupling contributes to the longevity of connected equipment:
- Misalignment Compensation: One of the primary functions of a flexible coupling is to compensate for both angular and parallel misalignment between two shafts. Misalignment can occur due to various factors, including thermal expansion, assembly errors, or settling of foundation, which can exert excessive stress on the connected equipment. By allowing misalignment, the flexible coupling reduces the stress transmitted to the shafts and connected components, preventing premature wear and failure.
- Shock and Vibration Dampening: Flexible couplings are designed to absorb shocks and dampen vibrations that occur during operation. Vibrations and shocks can be detrimental to connected equipment, leading to fatigue, wear, and premature failure of components. The coupling acts as a buffer, reducing the impact of vibrations and protecting the equipment from potential damage.
- Reduced Stress Concentration: A rigid coupling can create stress concentration points on the shafts, leading to fatigue and cracking over time. Flexible couplings distribute the load more evenly along the shafts, reducing stress concentration and minimizing the risk of failure.
- Transmitting Torque Smoothly: Flexible couplings transmit torque from one shaft to another smoothly, without introducing sudden torque spikes or shocks. This even torque transfer prevents sudden loading on connected equipment, minimizing the risk of damage or accelerated wear on gears, bearings, and other components.
- Controlling Torsional Vibrations: In systems where torsional vibrations are a concern, certain types of flexible couplings are designed to address this issue. These couplings help control torsional vibrations, which can be damaging to the equipment and cause premature failure.
- Thermal Expansion Compensation: When the equipment operates at different temperatures, thermal expansion can lead to misalignment between the shafts. A flexible coupling can accommodate the thermal expansion, ensuring that the connected equipment remains aligned and preventing stress on the components.
- Isolation from External Forces: External forces like impact loads or shaft disturbances can affect the connected equipment. A flexible coupling isolates the equipment from these external forces, protecting it from potential damage.
By providing these essential functions, a flexible coupling helps extend the lifespan of connected equipment by reducing wear and tear, preventing premature failures, and ensuring smooth, reliable operation. The longevity of the connected equipment ultimately results in reduced maintenance costs and increased productivity.
How does a flexible coupling handle misalignment in large rotating equipment?
Flexible couplings are designed to accommodate various types of misalignment in large rotating equipment, ensuring smooth and efficient power transmission while minimizing stress on connected components. Here's how flexible couplings handle different types of misalignment:
- Angular Misalignment: Angular misalignment occurs when the axes of the two connected shafts are not collinear and form an angle. Flexible couplings can handle angular misalignment by allowing the coupling elements to flex and move slightly, thus accommodating the angle between the shafts. The flexible elements, often made of elastomeric materials or metallic membranes, can bend and twist to compensate for angular misalignment, ensuring that the coupling remains engaged and transfers torque effectively.
- Parallel Misalignment: Parallel misalignment, also known as offset misalignment, happens when the two shafts are not perfectly aligned along their axes, resulting in a lateral shift. Flexible couplings can handle parallel misalignment through their ability to move radially, allowing the flexible elements to adjust and take up the offset. This capability prevents excessive side loads on the shafts and bearings, reducing wear and increasing the lifespan of the equipment.
- Axial Misalignment: Axial misalignment occurs when there is a linear displacement of one shaft relative to the other, either toward or away from the other shaft. Some flexible couplings, such as certain types of flexible disc couplings, can accommodate a limited amount of axial misalignment. However, for large axial movement, other types of couplings or special designs may be required.
The flexibility of the coupling elements allows them to act as a buffer between the shafts, dampening shocks, vibrations, and torsional forces caused by misalignment or other dynamic loads. This helps protect the connected equipment from damage and enhances the overall performance and reliability of the rotating system.
In large rotating equipment, where misalignment is more common due to thermal expansion, foundation settling, or other factors, flexible couplings play a critical role in maintaining smooth operation and reducing stress on the machinery. However, it is essential to choose the appropriate type of flexible coupling based on the specific requirements of the application and to regularly inspect and maintain the coupling to ensure optimal performance and longevity.
Can flexible couplings handle misalignment between shafts?
Yes, flexible couplings are specifically designed to handle misalignment between shafts in rotating machinery and mechanical systems. Misalignment can occur due to various factors, including installation errors, thermal expansion, manufacturing tolerances, or shaft deflection during operation.
Flexible couplings offer the ability to compensate for different types of misalignment, including:
- Angular Misalignment: When the shafts are not collinear and have an angular offset, flexible couplings can accommodate this misalignment by flexing or twisting, allowing the two shafts to remain connected while transmitting torque smoothly.
- Parallel Misalignment: Parallel misalignment occurs when the two shafts are not perfectly aligned along their axes. Flexible couplings can adjust to this misalignment, ensuring that the shafts remain connected and capable of transmitting power efficiently.
- Axial Misalignment: Axial misalignment, also known as end float or axial displacement, refers to the relative axial movement of the two shafts. Some flexible coupling designs can accommodate axial misalignment, allowing for slight axial movements without disengaging the coupling.
The ability of flexible couplings to handle misalignment is essential in preventing premature wear and failure of the connected equipment. By compensating for misalignment, flexible couplings reduce the stress on the shafts, bearings, and seals, extending the service life of these components and improving overall system reliability.
It is crucial to select the appropriate type of flexible coupling based on the specific misalignment requirements of the application. Different coupling designs offer varying degrees of misalignment compensation, and the choice depends on factors such as the magnitude and type of misalignment, the torque requirements, and the operating environment.
In summary, flexible couplings play a vital role in handling misalignment between shafts, ensuring efficient power transmission and protecting mechanical systems from the adverse effects of misalignment. Their ability to accommodate misalignment makes them indispensable components in various industrial, automotive, aerospace, and marine applications.
editor by CX 2024-03-27
Rubber factory made in China - replacement parts - in Bouake Côte d'Ivoire Kevlar V Belt for Agricultural Machinery Transmission Part Drive Belt with top quality
We - EPG Team the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears manufacturing facility in China with 5 different branches. For more information: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
Shenwei is a leading manufacturer of large-high quality and heavy-responsibility v-belts for the agricultural and industrial drives. We use the qualified uncooked materia EPT and components, special approach formulation, superior processing engineering and administration innovation to continuously handle the belts quality. When the belts completed, we will use the specialised tools to te EPT belts strength, ensure the belts quality is so very good. With excellent efficiency, Shenwei belts are taking the top position in China and intercontinental market place, largely shipped to Southea EPT Asia, Ea EPT Europe, Center Ea EPT and South The us etc several nations around the world and areas.
I. SHENWEI, designed for V-belt drives
II. Technology
one. Large good quality uncooked resources
Well-known model aramid twine, neoprene rubber, carbon black and and many others higher high quality uncooked resources.
two. Distinctive procedure formula
Special procedure formula, rigorous generation technological innovation, best administration program and the spirit of excellence in study and growth.
three. Equipment
Innovative production equipment and complete top quality management indicates to create higher high quality agriculture v-belts. Advanced technology offers us an gain.
III. Products details
Hello design of agriculture belt is primarily use on the EPT Holland , John Deere, Case IH, Claas etc a lot of well-known worldwide brand name of combine harvesters, the belts are easy-working, offer you the highe EPT electricity ability and a long and difficulty-cost-free provider lifestyle. all belts of Shenwei certified to the highe EPT top quality, basic safety and environmental service.
The widespread sort of clasical belts are: Hello,HJ,HK,HL,HM,HN,HO and some EPT banded belt.
| Type | Top width(mm) | Height(mm) | Length selection | |
| Inch | Meter(mm) | |||
| Hi | twenty five.4 | twelve.seven | 63"-256" | 1600-6500 |
| HJ | 31.8 | fifteen.one | fifty.4"-a hundred and ten" | 1280-2800 |
| HK | 38.1 | seventeen.5 | 59..1"-256" | 1500-6500 |
| HL | forty four.5 | 19.eight | 70.9"-256" | 1800-6500 |
| HM | fifty.eight | 22.2 | 70.9"-256" | 1800-6500 |
| HN | 57.2 | 23.9 | eighty four.8"-256" | 2155-6500 |
| HO | sixty three.five | twenty five.4 | seventy three.6"-157.5" | 1870-4000 |
IV. Functions
The agricultural belts have the subsequent extra attributes:
- Greater influence load and transmission energy (breaking through substantial-performance compressed rubber formulations and efficient manufacturing approach technology)
- Reduced shrinkage (break via pretreatment technologies of wear-resistant wrapped materia EPT to increase the fabric tenacity and wear-resistant functionality )
- Sturdy lateral rigidity and anti-reverse bending, larger transmission efficiency
- Anti-skid, no elongation & longer provider life.
- A lot more adaptable,Reputable pressure capacity, suited for tensioning wheel clutch
- EPT efficiency under variable load circumstances
- Temperature range: -18 to +eighty
The belts are clean-working, provide the highe EPT energy potential and a long and difficulty-free support existence.
All belts of Shenwei accredited to the highe EPT good quality, safety and environmental specifications.
V. Provider
Acquire by good quality, Track record very first, Buyer supreme service
one. Product good quality assurance
If the belts have any top quality troubles for the duration of the guarantee time period, right after checking and confirmed, Buyers can trade their aged belts for our new ones.
2. Provide the sample purchase
If customers have doubts about our merchandise which can area the sample get and set the belts on machine to te EPT the service existence and all situations.
3. Delivery time assurance
We are the specialist producer,we have the comprehensive generation and QC method,which guarantee all the belts very good adequate,and don't want to waste time on the faulty goods.Freight transportation method promise the shipping and delivery time successfully.
four. Following-revenue services
Specialist worldwide business division and client support department, which could response to the customer's comments in time and provides the successful method to resolve the issue.
VI. Fit for merge hvarester
Mix harvesters function outside, the drive is usually subjected to excessive weather conditions
conditions this sort of as scorching sunny days, severe winters and wet period, so the belts are subjected to dust, filth, stones and EPT objects that could enter among the belt and the pulley.
For all these factors, you ought to only use belts exclusively created for use on agricultural applications, as these are developed to technical specs capable of withstanding such severe situations usually in continuous EPT and as a result hot problems.
Shenwei Harvester Merge Belts are designed to follow the intercontinental regular norms employed by the first tools manufacturers and are widely utilised in the alternative marketplace and offers a trouble-free and zero-routine maintenance lifestyle.
VI. The exhibition
Each and every calendar year, we will show up at some popular agriculture equipment exhibitions, Worldwide exhibitions:
Germany, Italy, Russia, Ukraine and Vietnam and so on.
China exhibitions: Canton Fair, CIAME exhibtions and so forth.
Throughout the exhibitions, realize the market dynamic and late EPT engineering, present clients more about our good quality and samples, satisfy and connect with outdated buyers to know a lot more about their tips and organization, and make foundations for the new potential very good buyers.
VII. Packaging and cargo
All belts are obtainable in baggage and containers. And we can do the packing entirely as customer's specific necessity. We will make the be EPT use of great packaging to guarantee the belt intact.
VIII. Timely shipping and delivery
We assist all types of practical indicates of transportation. So that items can be quicker delivery to the palms of clients.
IX. FAQ
Q: Are you Belt Investing company or Manufacturer ?
A: Manufacturing unit Direct, we are Belt Factory, only generation the EPT belt.All belt are high quality with the favorable price tag.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could supply the sample for free charge, Whilst clients should pay the co EPT of freight, the freight co EPT will be deduct on future orders
Q: What is your terms of payment ?
A: Payment=2000USD, 30% T/T in progress ,stability ahead of shippment.
Q: What about the belt packing?
A: Packed in woven baggage/cartons or as customer's necessity.
Q: Can you do OEM/ODM?
A: Sure, we can do EPT specific for clients.
X. Get in touch with us
"Earn by high quality, reputation initial, clients supreme provider tenet" is our function, SHENWEI prepared to provide the be EPT items and services to all of our buyers.
More information, welcome to get in touch with us freely.
Get in touch with us: Buena
Tel: 86~571-8822571/8822 0571 -55611608
Cel:+86~13083988828 13858117778135775065
Net:
Incorporate: ZheJiang rubber industrial district, China
We - EPG Team the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears manufacturing facility in China with 5 diverse branches. For a lot more information: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828 The use of authentic products manufacturer’s (OEM) portion numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating merchandise use and compatibility. Our organization and the listed substitute areas contained herein are not sponsored, authorized, or produced by the OEM.
Best made in China - replacement parts - pintle Chain & sprocket manufacturer : Good chain manufacturing plant China in Buffalo City South Africa Quality Leaf Chain for Hoisting Machinery with ce certificate top quality low price
We - EPG Group the most significant Chain and agricultural gearbox manufacturing unit in China with 5 various branches. For more specifics: Cell/whatsapp/telegram/Kakao us at: 0086-13083988828
The new products include a collection of large-tech and substantial high quality chains and sprockets and gears, this sort of as chains and gearboxes for agricultural machineries, metallurgical chains, escalator step-chains, substantial-pace tooth chains, timing chains, self-lubrication chains, amongst which have type high speed tooth chain for auto department dynamic box and aerial chains fill in the blanks of chain in China. Regular PersonnelOur sales persons are nicely educated to accommodate your requests and talk English for your usefulness. strands have an even quantity of pitches, pin backlinks, and roller hyperlinks. A roller chain strand can be shortened by getting rid of backlinks and lengthened by adding whole or a 50 percent hyperlinks (offset back links). EPG significant maker and provider of ball bearings and energy transmission equipment. Since it is beginning in 1992, EPG has developed into one particular of the top suppliers in the sector. Key aspects that have contributed to our expansion is our devotion to the fundamentals of modern design and style, competitive pricing, exceptional buyer service, and merchandise availability. Leaf chains(hoisting chains)
1. StHangZhourds: ISO /DIN /ANSI
2. Model: EPT sequence, EPT series, AL series
three. Materials: Carbon metal 40Mn
4. All elements are heat treatment(quenching and tempering) and controlled in a sensible tolerance variety.
five. Tensile power: fifteen-20% increased than the stHangZhourd
6. Certification of Quality: ISO 9001: 2000, SGS, BV
seven. Centreless grinding.
eight. Great lubrication with outstanding grease.
9. Colour: Self, dark yellow, dark blue, black
| ISO ISO Chain No. | ANSI ANSI Chain NO. | Pith | Plate lacing | plate depth | Plate thickness | Pin diameter | Pin length | UItimate tensile strength | Typical tensile strength | Bodyweight for every meter |
| P | h2 max | T max | d2 max | L max | Q min | Q0 | q | |||
| mm | mm | mm | mm | mm | kN/Ibf | kN | kg/m | |||
| LH0822 | BL422 | 12.seven hundred | 2×2 | 12.07 | 2.08 | 5.09 | 11.05 | 22.2/5045 | 27.6 | .64 |
| LH0823 | BL423 | 2×3 | 13.16 | 22.2/5045 | 27.six | .eighty | ||||
| LH571 | BL434 | 3×4 | 17.40 | 33.4/7591 | 41.four | one.twelve | ||||
| LH0844 | BL444 | 4×4 | 19.fifty one | 44.5/10114 | fifty six. | one.28 | ||||
| LH0846 | BL446 | 4×6 | 23.seventy five | forty four.5/10114 | fifty six. | 1.60 | ||||
| LH0866 | BL466 | 6×6 | 27.99 | 66.7/15159 | 81.7 | 1.92 | ||||
| LH0888 | BL488 | 8×8 | 36.45 | 89./25717 | 109.four | 2.fifty six | ||||
| LH1571 | BL522 | 15.875 | 2×2 | 15.09 | 2.44 | 5.ninety six | twelve.90 | 33.4/7591 | forty three.one | .88 |
| LH1571 | BL523 | 2×3 | 15.37 | 33.4/7591 | 43.1 | 1.10 | ||||
| LH1034 | BL534 | 3×4 | twenty.32 | 48.9/11114 | sixty five.6 | 1.50 | ||||
| LH1044 | BL544 | 4×4 | 22.seventy eight | sixty six.7/15159 | 84.five | 1.eighty | ||||
| LH1046 | BL546 | 4×6 | 27.seventy four | 66.7/15159 | 84.5 | two.twenty | ||||
| LH1066 | BL566 | 6×6 | 32.sixty nine | 100.1/22750 | one hundred twenty five.1 | 2.sixty five | ||||
| LH1088 | BL588 | 8×8 | 42.57 | 133.4/30318 | 169.5 | 3.fifty | ||||
| LH1222 | BL622 | 19.050 | 2×2 | 18.11 | 3.30 | 7.94 | 17.37 | forty eight.9/11114 | sixty three.6 | one.forty five |
| LH1223 | BL623 | 2×3 | twenty.73 | forty eight.9/11114 | sixty three.six | one.eighty | ||||
| LH1234 | BL634 | 3×4 | 27.43 | seventy five.6/17181 | 102.8 | two.50 | ||||
| LH1244 | BL644 | 4×4 | thirty.78 | 97.9/22250 | one hundred twenty.9 | 2.90 | ||||
| LH1246 | BL646 | 4×6 | 37.49 | 97.9/22250 | one hundred twenty.9 | 3.60 | ||||
| LH1266 | BL666 | 6×6 | 44.20 | 146.8/33364 | one hundred ninety.8 | 4.30 | ||||
| LH1288 | BL688 | 8×8 | 57.61 | 195.7/44477 | 238.eight | 5.eighty | ||||
| LH1622 | BL822 | 25.four | 2×2 | 24.13 | 4.09 | 9.54 | 21.34 | eighty four.5/19204 | 108.2 | 2.20 |
| LH1623 | BL823 | 2×3 | twenty five.48 | eighty four.5/19204 | 108.two | 2.70 | ||||
| LH1634 | BL834 | 3×4 | 33.76 | 129./29318 | one hundred seventy | three.80 | ||||
| LH1644 | BL844 | 4×4 | 37.90 | 169./38409 | 214.6 | four.30 | ||||
| LH1646 | BL846 | 4×6 | 46.18 | 169./38409 | 214.six | 5.forty | ||||
| LH1666 | BL866 | 6×6 | fifty four.forty six | 253.6/57636 | 324.5 | 6.50 | ||||
| LH1688 | BL888 | 8×8 | 71.02 | 338.1/76841 | 432.7 | eight.sixty |
Goods are manufactured of high quality alloy metal generation. The plates are punched and squeezed bores by precision technological innovation. The pin, bush, roller are machined by high-performance automated equipment and automated grinding products, then through heat therapy of carburization, carbon and nitrogen security mesh belt furnace, surface area blasting procedure etc. Assembled precision by Inside gap placement, spin riveted by strain to guarantee the overall performance of the whole chain.
Why choose us
1. We are the manufacture.
two. We have around thirty years expertise of creating chains and chain hyperlinks.
3. Our design and style crew has in depth expertise in the chain layout.
four. Be EPT service and prompt delivery.
five. We provide a variety of variations, dimension and shades to meet your requirement.
6. We masking a generation location of 18750 sq. meters have a lot more than two hundred personnel and we have a total established of testing equipment to make certain our good quality.
Requirements
| Technique Remedy | |||
| 1 | Shot Peening | 8 | Quenching |
| two | Bluing | nine | Tempering |
| three | Phosphate | 10 | Oiling |
| four | Nickel-plated | eleven | Greasing |
| five | Zincing | twelve | Special colour |
| 6 | Heat Treatment | 13 | Stain proofing |
| seven | Carburizing | fourteen | Pre-stretched and anti-tiredness |
The use of first equipment manufacturer’s (OEM) part quantities or emblems , e.g. CASE® and John Deere® are for reference reasons only and for indicating item use and compatibility. Our firm and the shown substitution areas contained herein are not sponsored, accepted, or manufactured by the OEM.
